Assembly - Triumph 2012 Tiger 800 Service Manual

Lubrication
3. Measure the rotor tip clearance using feeler gauges.
Rotor Tip Clearance
Standard:
Service limit:
Rotor Tip Clearance
4. Measure the pump body clearance using feeler
gauges.
cd q h
Pump Body Clearance
Pump Body Clearance
Standard:
Service limit:
5. Measure the pump end clearance.
Pump End Clearance
Standard:
Service limit:
8.12
0.1 5 mm
0.2 0 mm
0.1 5 - 0.22 mm
0.3 5 mm
0.04 - 0.09 mm
0.1 7 m m
SeiVice Manual Tiger 800 and Tiger 800XC
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Assembly

1. If all clea rances are within service limits, liberally
apply clean engine oil to all internal components and
refit the oil pump body to the oil pump rotor. Refit
the fixings and tighten to
2. If any clearance measured is outside the service
lim its, renew the complete pump.
3. I nspect the sprockets and chain for wear and/or
damage. Replace the sprockets and chain if wear
and/or damage is found.
4. Check the water pump shaft and shaft bearings for
side and end float. Renew if necessary.
5. Check for corrosion and scale build-up around the
impeller and in the pump body. Renew if necessary.
6. Check the oil pump location dowel for damage.
Renew if necessary.
Z Refit the spacer washer and drive sprocket. Apply
ThreeBond 1 3 74 to the fixing and tighten to
1. Oil pump
2. Spacer washer
3 . Drive sprocket
4. Fixing
12 Nm.
12 Nm.