Triumph 2012 Tiger 800 Service Manual page 176

Engine Removal/Refit
All models
1. Fully insert the lower rear gearbox mounting bolt,
refit the hardened washer and fit a new nut.
Do not fully tighten at this stage.
Unless the following engine mounting bolt installation/
tightening sequence is precisely followed, severe frame
damage can occur.
2. Tighten the engine mounting bolts as shown below.
Tighten the right hand rear cyli nder head ( 1
bolt to 48 Nm.
Tighten the right hand front cylinder head ( 2)
•
bolt to 48 Nm.
Tighten the left hand
•
bolt (3) to 48 Nm.
Tighten the left hand front cylinder head
bolt ( 4) to 48 Nm.
Tighten the rear
<S>
mounting bolt
7�
5
1. Right hand rear cylinder head bolt
2. Right hand front cylinder head bolt
3. Left hand rear cylinder head bolt
4. Left hand front cylinder head bolt
5. Rear lower rear gearbox mounting bolt
3. Refit the swinging arm (see page
4. Refit the clutch cable <see page 4-S>.
5. Reconnect all electrical connections to the engine.
6. Refit the gearchange linkage, aligning the slot in the
gear selector arm with the dot on the gea r change
shaft.
Refit the bolt and tig hten to
Z Refit the sprocket cover and tighten the bolts to
.
9 Nm
·
9.6
>
rear cylinder head
lower rear gea rbox
to 48 Nm.
12-15>.
9 Nm.
SeiVice Manual Tiger 800 and Tiger 800XC
-
8. Fit new exhaust seals to the cylinder head. Ensure
that the face of the seal with the tab is facing the
cylinder head.
1. Cylinder head
2. Seal
3. Seal tab
9. Refit the exhaust system <see page
10. Refit the radiator (see page
1 1. Fill the engine with oil of the correct grade and
viscosity <see page
8-7>.
12.
Refit the throttle bodies <see page
Operation of the motorcycle with incorrectly adjusted,
incorrectly routed or damaged throttle cables could
interfere with the operation of the brakes, clutch or the
throttle itself. Any of these conditions could result in loss
of motorcycle control and an accident.
Move the handlebars to left and right full lock while
checking that cables and harnesses do not bind. Cables
or harness that bind wil l restrict the steering and may
cause loss of motorcycle control and an accident.
10-95>.
1 1- 12).
10-101).