Assembly - Triumph 2012 Tiger 800 Service Manual

Assembly

Note:
The numbers in brackets in the following
•
text refer to
7-14.
page
Lubricate each gear, thrust washer and bush
•
with clean engine oil during assembly.
!
When using a press, always wear overalls, eye face and
hand protection. Objects such as bearings frequently
break-up under load and the debris caused during
break-up may cause damage and injury to unprotected
parts of the body.
Never wear loose clothing, which could become trapped
in the press and cause crushing injuries to the hand,
arms or other parts of the anatomy.
Removing the input shaft bearing from the shaft and its
housing will damage the bearing.
removed bearings as use of damaged or weakened
components could lead to engine and transmission
damage. Also, check for damage to the housing itself.
Position the bearing to the housing.
1 .
Press only on the bearing outer race to prevent bearing
damage.
the exploded view on
Never re-use
SeNice Manual Tiger 800 and Tiger 800XC
-
Support the housing on press bars as shown below
2.
and press the bearing fully into the housing in the
direction of the arrow.
1. Bearing housing
2. Bearing
Press only on the bearing inner race to prevent bearing
damage.
Locate the bearing and housing to the input shaft.
3 .
Carefully support the shaft on the press bed, and
using a suitable sleeve over the input shaft to ensure
the bearing is pressed only on the inner race, press
the bearing onto the shaft.
1. Sleeve
2. Bearing/housing
3. Press bars
4. Input shaft
4. Fit the plain bush to the shaft.
< 1 3>
5. Fit fifth gear to the input shaft as noted during
( 1 2)
disassembly, with the dog teeth pointing away from
the input shaft bearing.
6. Slide on the splined thrust washer
Transmission
2
·
( 1 1 >.
7.15