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WAGO 753 Series Manuals
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WAGO 753 Series manuals available for free PDF download: Manual, Product Manual, System Manual, User Manual
WAGO 750, 753 Manual
Brand:
WAGO
| Category:
I/O Systems
| Size: 4 MB
Table of Contents
Provisions
Scope of Applicability
Overview
Properties
View
Connections
Power Supply
Network Interfaces
Service Interface
Communication Interface
Power Jumper Contacts/Field Supply
Memory Card Slot
Indicators
Power Supply LED Indicators
System/Fieldbus LED Indicators
Network Connection LED Indicators
Memory Card Slot LED Indicator
Control Elements
Mode Selector Switch
Reset Button
Schematic Circuit Diagram
Functions
Function Overview
WBM Page Overview and Access Rights
Planning
Requirements for Wiring and Accessories
Overcurrent Protection
Using the Network Interfaces
Using the Communication Interface
Using the Memory Card
Accessories
CODESYS V3 Compatibility
Diagnostics
Diagnostics via Indicators
Diagnostics via LED Indicators – Power Supply
Diagnostics via LED Indicators – System/Fieldbus
Diagnostics via LED Indicators – Network Connections
Diagnostics via LED Indicators – Memory Card Slot
Service
Inserting and Removing a Memory Card
Technical Data, Approvals, Guidelines and Standards
Documents / Resources
References
Advertisement
WAGO 753 Series Manual (164 pages)
4FDI/2FDO 24V/10A PROFIsafe Safe 4/2-Channel Digital Input/Output; DC 24 V; 10 A; PROFIsafe
Brand:
WAGO
| Category:
I/O Systems
| Size: 5 MB
Table of Contents
Table of Contents
3
Copyright
8
Notes about this Documentation
8
Validity of this Documentation
8
Symbols
9
Number Notation
10
Font Conventions
10
Table 1: Number Notation
10
Table 2: Font Conventions
10
Important Notes
11
Legal Bases
11
Subject to Changes
11
Personnel Qualifications
11
Use of the 750 Series in Compliance with Underlying Provisions
11
Technical Condition of Specified Devices
12
Safety Advice (Precautions)
13
Device Description
17
View
19
Figure 1: View
19
Table 3: Legend for Figure "View
19
Figure 2: Data Contacts
20
Data Contacts/Local Bus
20
Connectors
20
Power Jumper Contacts/Field Supply
21
Figure 3: Power Jumper Contacts
21
Table 4: Legend for Figure "Power Jumper Contacts
21
CAGE CLAMP ® Connectors
23
Figure 4: CAGE CLAMP ® Connections
23
Table 5: Legend for Figure "Indicators, Inputs 1
24
Figure 5: Indicators, Inputs 1
24
Display Elements
24
Figure 6: Indicators, Outputs 1
25
Table 6: Legend for Figure "Indicators, Outputs 1
25
Figure 7: Communication/I/O Module Status Indicators
26
Table 7: Legend for Figure "Communication/I/O Module Status Indicators
26
Operating Elements
27
Figure 8: Coding Switch for the Profisafe Address (Set to 1018)
27
Figure 11: Output Block Diagram
28
Figure 10: Input Block Diagram
28
Input Block Diagram
28
Figure 9: Schematic Diagram
28
Output Block Diagram
28
Schematic Diagrams
28
Technical Data
29
Device Data
29
Power Supply
29
Table 8: Technical Data - Device
29
Table 9: Technical Data - Power Supply Via Local Bus
29
Table 10: Technical Data - Power Supply Via Power Jumper Contacts
29
Communication
30
Table 11: Technical Data - Power Supply of the Digital Outputs
30
Table 12: Technical Data - Communication
30
Digital Inputs
31
Digital Clock Outputs
31
Table 13: Technical Data - Digital Inputs
31
Table 14: Technical Data - Digital Clock Outputs
31
Digital Outputs
32
Derating
33
Table 15: Technical Data - Digital Outputs
33
Table 16: Technical Data - Derating
33
Table 17: Technical Data - I/O Modules Without Power Dissipation
33
Safety Parameters
34
Single-Channel Safety Application, Duration of Use: 20 Years
34
Table 18: Safety Parameters for Single-Channel Safety Application - 20 Years
34
Dual-Channel Safety Application, Duration of Use: 20 Years
35
Table 19: Safety Parameters for Dual-Channel Safety Application - 20 Years
35
Connection Type
36
Climatic Environmental Conditions
36
Table 20: Technical Data - Field Wiring
36
Table 21: Technical Data - Power Jumper Contacts
36
Table 22: Technical Data - Data Contacts
36
Table 23: Technical Data - Climatic Environmental Conditions
36
Table 24: Safety Response Time of the Digital Inputs T(SR) in Ms in Single
37
Safety Response Time of the Digital Inputs for Single-Channel Applications
37
Safety Response Time of the Digital Inputs
37
Safety Response Time
37
Safety Response Time of the Digital Inputs in Dual-Channel Applications
39
Table 25: Safety Response Time of the Digital Inputs T(SR) in Ms in Dual
39
Safety Response Time of the Digital Outputs
40
Safety Response Time of the Digital Outputs with Single-Channel Connection
40
Safety Response Time of the Digital Outputs with Dual-Channel Connection
40
Table 26: Maximum Safety Response Time in Single-Channel Operation
40
Approvals
41
Applications
42
Standards and Guidelines
43
Transport and Storage Conditions
44
Process Image
45
Profisafe Mode V2.4
45
Table 27: Process Image Profisafe Mode V2.4
45
Table 32: Output Channel Status Byte
46
Table 31: Output Process Value
46
Table 30: Input Channel Status Byte
46
Table 29: Input Process Value
46
Output Channel Status Byte
46
Table 28: Process Image Profisafe Mode V2.6
46
Output Process Value
46
Input Channel Status Byte
46
Input Process Value
46
Profisafe-Modus V2.6
46
WAGO Status Byte
47
Profisafe Status Byte
47
WAGO Control Byte
47
Profisafe Control Byte
47
Table 33: WAGO Status Byte
47
Table 34: Profisafe Status Byte
47
Table 35: WAGO Control Byte
47
Table 36: Profisafe Control Byte
47
Mounting
48
Mounting Sequence
49
Figure 13: Snap the I/O Module into Place (Example)
50
Inserting the I/O Module
50
Figure 12: Inserting I/O Module (Example)
50
Inserting and Removing Devices
50
Removing the I/O Module
51
Figure 14: Removing the I/O Module (Example)
51
Connect Devices
52
Connecting a Conductor to the CAGE CLAMP
52
Figure 15: Connecting a Conductor to a CAGE CLAMP
52
Additional Information on the Power Supply
53
Figure 16: Power Supply - Supply Point for the Field Side of the Inputs and Outputs from a Power Supply Unit and Separate System Supply at the Fieldbus Coupler
54
Figure 17: Power Supply - Separate Supply Point for System Supply, Power Supply of the Digital Outputs and Field-Side Power Feed-In of the Inputs
54
Disturbances in the Supply Voltage
55
Figure 18: Power Supply - Common Feed-In Point for System and Field Supply and Separate Power Supply for Digital Outputs
55
Commissioning
56
Commissioning and Maintenance Instructions
56
Duration of Use
56
Figure 19: Example of a Serial Number
57
Setting the Profisafe Address Using the Coding Switch
58
Setting the Profisafe Address in the F I/O Module
58
Adding or Replacing Components
58
Setting the Profisafe Address Using the WAGO Parameterization Tool
59
Setting the Profisafe Address Via the GSD
59
Initial Assignment of a Profisafe Address Via the GSD
59
7.2.3.1.1 Checking the Profisafe Address Set Via the GSD
59
7.2.3.1.2 Confirmation of the Profisafe Address Set Via the GSD
60
Parameterization of the F I/O Module with the WAGO Parameterization Tool
61
Changing the Profisafe Address Set Via the GSD
61
ONLINE Mode
62
Reading Iparameters from the Module or Parameter File
62
Figure 20: Start View of WAGO Safety Editor (Example)
62
Writing Iparameters to the Module or Parameter File
63
OFFLINE Mode
64
Reading from a Parameter File
64
Writing to a Parameter File
64
Change Password
65
Other Services for OFFLINE and ONLINE Mode
65
Comparing Iparameter Sets
65
Indirect Start Via WAGO-I/O-CHECK from the Operating System
66
Description of the Call Options
66
Direct Start from the Operating System
67
Indirect Start Via WAGO-I/O-CHECK from the Engineering Tool of the Safe PLC (Device Level TCI Conformance Class 2)
67
Indirect Start Via WAGO-I/O-CHECK from the Engineering Tool of the Safe PLC (Module Level TCI Conformance Class 2)
67
Direct Start from the Engineering Tool of the Safe PLC (Module Level TCI Conformance Class 3 ONLINE)
67
Direct Start from the Engineering Tool of the Safe PLC (Device Level TCI OFFLINE)
67
Table 37: Adjustable Parameters for Digital Inputs
68
Direct Start from the Engineering Tool of the Safe PLC (Module Level TCI OFFLINE)
68
Adjustable Parameters for Digital Inputs
68
Input Filter Time Parameter
69
Short Circuit Test IX Parameter
70
Table 38: Assignment of Inputs to Clock Outputs
70
Test Pulse Duration Parameter
71
Table 39: Error Detection
71
Pre-Evaluation Parameter
72
Table 40: Equivalent Pre-Evaluation
73
Table 41: Antivalent Pre-Evaluation
73
Discrepancy Time IX and IX+1 Parameter
74
Table 42: Maximum Duration of a Deviation from the Valence Rule to Avoid
76
Restart Interlock IX and IX+1 Parameter
77
Table 43: Minimum Duration of a Deviation from the Valence Rule to Detect a
77
Operating Mode Parameter
78
Table 44: Required Signal States to Allow Acknowledgement When Restart
78
Table 45: Adjustable Parameters for Digital Outputs
79
Read-Back Time
79
Adjustable Parameters for Digital Outputs
79
Active Discharge
80
Dark Test Sequence
80
Offline Parameterization of the F I/O Module with the Engineering Tool of the Safe PLC
81
Figure 21: Offline Parameterization - WAGO Safety Editor Start Screen
81
Figure 22: Offline Parameterization - "Crcs" Dialog in the WAGO Safety
83
Programming the Safe PLC
84
F I/O Module Without Ipar Server
86
F I/O Module with Ipar Functionality from WAGO
86
F I/O Module with Ipar Server
86
Connection Examples for Digital Inputs
88
Connection Examples
88
Emergency off Connection, Single-Channel
89
Figure 23: Connection of Four Emergency Stops, Single-Channel, Short
89
Figure 24: Connection of Four Emergency Stops, Single-Channel, Short
89
Emergency Stop Connection, Dual-Channel, Equivalent Pre-Evaluation
91
Figure 25: Connection of Two Emergency Stop Switches, Dual-Channel
91
Protective Door Monitoring Connection, Dual-Channel, Antivalent Pre-Evaluation
92
Figure 26: Connection of Monitoring for One Protective Door, Dual-Channel
92
Connection Example for Digital Inputs in "Rotary Table" Operating Mode (1 of N)
93
Figure 27: Connection of One Mode Selector Switch
93
Connection Examples for Digital Outputs
94
Figure 31: H-Side/H-Side 2
95
Table 46: Output Configurations
95
Figure 30: H-Side/L-Side 2
95
Figure 29: H-Side/H-Side 1
95
Figure 28: H-Side/L-Side 1
95
Important Information on Dual-Channel Use
96
Output Configuration H-Side/L-Side 1
97
Figure 32: Connection of One Motor, "H-Side/L-Side 1" Output Configuration
97
Output Configuration H-Side/H-Side 1
98
Figure 33: Connection of One Motor, "H-Side/H-Side 1" Output Configuration
98
Figure 34: Connection of Two Motors, "H-Side/L-Side 2" Output Configuration
99
Output Configuration H-Side/L-Side 2
99
Figure 35: Connection of One Motor, "H-Side/L-Side 2" Output Configuration
100
Output Configuration H-Side/H-Side 2
101
Figure 36: Connection of Motors, "H-Side/L-Side 2" Output Configuration
101
Figure 37: Connection of One Motor, "H-Side/H-Side 2" Output Configuration
102
Switching Digital Output Modules of the WAGO I/O System 750
103
7.6.2.6.1 Using the "H-Side/L-Side 1" Output Configuration
104
Figure 38: Connection of Interference-Free Digital Output Modules, "H-Side/L-Side 1" Output Configuration
104
7.6.2.6.2 Using the "H-Side/H-Side 1" Output Configuration
106
Figure 40: Connection of Interference-Free Digital Output Modules, "H-Side/H-Side 1" Output Configuration
106
Figure 41: Connection of a Digital Output to a Digital Input
107
Connecting the Digital Outputs to Digital Inputs
107
Switching Grounded Loads
108
Figure 42: Grounded Load Connection
108
Switching Inductive Loads
109
Figure 43: Switching Frequency as a Function of Inductance and Load
109
7.6.2.9.1 Selecting an External Diode Recovery Circuit
110
Figure 44: Connection Variant with One Diode Recovery Circuit
110
Figure 45: Connection Variant with Two Diode Recovery Circuits
111
Switching Capacitive and Electronic Loads
112
Diagnostics
113
Error Detection
113
Errors and Error Types
114
Table 47: Errors and Error Types
114
Behavior in Case of Error
115
Channel Errors
115
Channel Pair Errors
115
Module Errors
116
Configuration/Communication Errors
116
Table 48: Diagnostic Messages
117
Error Diagnostics
117
Acknowledging Error Messages
125
Error Acknowledgment Profisafe V2.4
125
Figure 46: Schematic Representation of Acknowledgement in Profisafe
125
Error Acknowledgment Profisafe V2.6
126
Figure 47: Schematic Representation of Acknowledgement in Profisafe
126
Signal Sequence Diagrams
127
Figure48: Profisafe Mode V2.4 - Channel-Granular Passivation
127
Figure 49: Profisafe-Modus V2.6 - Signal Sequence: User
128
Figure 50: Profisafe-Modus V2.4 and V2.6 - Signal Sequence
128
Service
129
Replacing the F I/O Module
129
Procedure
129
F I/O Module with Ipar Server Functionality
130
Profisafe Address Set Using the Coding Switch
130
Profisafe Address Set Using the Parameterization Tool
130
Profisafe Address Set Using the Parameterization Tool
131
F I/O Module Without Ipar Server Functionality
131
Profisafe Address Set Using the Coding Switch
131
Firmware Update
132
Use in Hazardous Environments
134
Marking Configuration Examples
135
Marking for Europe According to ATEX and Iecex
135
Figure 51: Marking Example Per ATEX and Iecex
135
Figure 52: Text Detail - Marking Example Per ATEX and Iecex
135
Table 49: Description of the Marking Example Per ATEX and Iecex
136
Figure 53: Marking Example of an Approved I/O Module Ex I Per ATEX and
137
Figure 54: Text Detail - Marking Example of an Approved I/O Module Ex I Per ATEX and Iecex
137
Table 50: Description of the Marking Example of an Approved I/O Module Ex I Per ATEX and Iecex
138
Marking for the United States of America (NEC) and Canada (CEC)
139
Figure 55: Marking Example According to NEC
139
Figure 56: Text Detail - Marking Example According to NEC 500
139
Table 51: Description of Marking Example According to NEC 500
139
Table 53: Description of Marking Example for Approved I/O Module Ex I
140
Table 52: Description of Marking Example for Approved I/O Module Ex I
140
Figure 58: Text Detail - Marking Example for Approved I/O Module Ex I
140
Figure 57: Text Detail - Marking Example for Approved I/O Module Ex I
140
Figure 59: Text Detail - Marking Example for Approved I/O Module Ex I
141
Table 54: Description of Marking Example for Approved I/O Module Ex I
141
Installation Regulations
142
Special Notes Including Explosion Protection
142
Special Notes Regarding UL Hazardous Location
144
Figure 60: Mixed Operation of Safety-Related and Non-Safety-Related
145
Profisafe
145
Appendix
145
Figure 61: Profisafe Layer Model
146
Iparameters (Individual Parameters)
147
Figure 62: Ipar Server
147
Overview of Profisafe F Parameters
148
Table 55: Legend for the Ipar Server Figure
148
Table 56: Profisafe F Parameters
148
Glossary
152
Function Block
154
Short Circuit
158
WAGO 753 Series Manual (138 pages)
8FDI 24V PROFIsafe Safe 8-Channel Digital Input; 24 VDC; PROFIsafe
Brand:
WAGO
| Category:
I/O Systems
| Size: 4 MB
Table of Contents
Table of Contents
3
Validity of this Documentation
7
Copyright
7
Notes about this Documentation
7
Symbols
8
Number Notation
9
Font Conventions
9
Table 1: Number Notation
9
Table 2: Font Conventions
9
Personnel Qualifications
10
Use of the 750 Series in Compliance with Underlying Provisions
10
Subject to Changes
10
Legal Bases
10
Important Notes
10
Technical Condition of Specified Devices
11
Safety Advice (Precautions)
12
Device Description
16
View
18
Figure 1: View
18
Table 3: Legend for Figure "View
18
Connectors
19
Data Contacts/Local Bus
19
Figure 2: Data Contacts
19
Power Jumper Contacts/Field Supply
20
Figure 3: Power Jumper Contacts
20
Table 4: Legend for Figure "Power Jumper Contacts
20
Table 5: Legend for Figure "CAGE CLAMP ® Connections
22
Figure 4: CAGE CLAMP ® Connections
22
CAGE CLAMP ® Connectors
22
Display Elements
23
Figure 5: Indicators, Inputs 1
23
Table 6: Legend for Figure "Indicators, Inputs 1
23
Figure 6: Indicators, Inputs 5
24
Table 7: Legend for Figure "Indicators, Inputs 5
24
Figure 7: Communication/I/O Module Status Indicators
25
Table 8: Legend for Figure "Communication/I/O Module Status Indicators
25
Operating Elements
26
Figure 8: Coding Switch for the Profisafe Address (Set to 1018)
26
Schematic Diagrams
27
Input Block Diagram
27
Figure 9: Schematic Circuit Diagram
27
Figure 10: Input Block Diagram
27
Table 10: Technical Data - Power Supply Via Local Bus
28
Table 12: Technical Data - Communication
28
Table 11: Technical Data - Power Supply Via Power Jumper Contacts
28
Technical Data
28
Table 9: Technical Data - Device
28
Communication
28
Power Supply
28
Device Data
28
Digital Inputs
29
Digital Clock Outputs
29
Table 13: Technical Data - Digital Inputs
29
Table 14: Technical Data - Digital Clock Outputs
29
Safety Parameters
30
Single-Channel Safety Application, Duration of Use: 20 Years
30
Table 15: Safety Parameters for Single-Channel Safety Application - 20 Years
30
Table 16: Safety Parameters for Dual-Channel Safety Application - 20 Years
31
Dual-Channel Safety Application, Duration of Use: 20 Years
31
Connection Type
32
Climatic Environmental Conditions
32
Table 17: Technical Data - Field Wiring
32
Table 18: Technical Data - Power Jumper Contacts
32
Table 19: Technical Data - Data Contacts
32
Table 20: Technical Data - Climatic Environmental Conditions
32
Safety Response Time
33
Safety Response Time of the Digital Inputs
33
Safety Response Time of the Digital Inputs for Single-Channel Applications
33
Table 21: Safety Response Time of the Digital Inputs T(SR) in Ms in Single
33
Table 22: Safety Response Time of the Digital Inputs T(SR) in Ms in Dual
35
Safety Response Time of the Digital Inputs in Dual-Channel Applications
35
Approvals
36
Applications
37
Standards and Guidelines
38
Transport and Storage Conditions
39
Process Image
40
Profisafe Mode V2.4
40
Table 23: Process Image Profisafe Mode V2.4
40
Table 24: Process Image Profisafe Mode V2.6
41
Table 27: Profisafe Status Byte
41
Table 26: Input Channel Status Byte
41
Table 25: Input Process Value
41
Table 28: Profisafe Status Byte
41
Profisafe Status Byte
41
Profisafe-Modus V2.6
41
WAGO Status Byte
41
Input Process Value
41
Input Channel Status Byte
41
WAGO Control Byte
42
Profisafe Control Byte
42
Table 29: WAGO Control Byte
42
Table 30: Profisafe Control Byte
42
Mounting
43
Mounting Sequence
44
Inserting and Removing Devices
45
Inserting the I/O Module
45
Figure 11: Inserting I/O Module (Example)
45
Figure 12: Snap the I/O Module into Place (Example)
45
Removing the I/O Module
46
Figure 13: Removing the I/O Module (Example)
46
Figure 14: Connecting a Conductor to a CAGE CLAMP
47
Connect Devices
47
Connecting a Conductor to the CAGE CLAMP
47
Additional Information on the Power Supply
48
Disturbances in the Supply Voltage
49
Commissioning
50
Commissioning and Maintenance Instructions
50
Duration of Use
50
Adding or Replacing Components
51
Figure 15: Example of a Serial Number
51
Setting the Profisafe Address in the F I/O Module
52
Setting the Profisafe Address Using the Coding Switch
52
Setting the Profisafe Address Using the WAGO Parameterization Tool
52
Setting the Profisafe Address Via the GSD
53
Initial Assignment of a Profisafe Address Via the GSD
53
7.2.3.1.1 Checking the Profisafe Address Set Via the GSD
53
7.2.3.1.2 Confirmation of the Profisafe Address Set Via the GSD
54
Changing the Profisafe Address Set Via the GSD
55
Parameterization of the F I/O Module with the WAGO Parameterization Tool
56
Figure 16: Start View of WAGO Safety Editor (Example)
56
ONLINE Mode
57
Reading Iparameters from the Module or Parameter File
57
Writing Iparameters to the Module or Parameter File
57
OFFLINE Mode
58
Reading from a Parameter File
58
Writing to a Parameter File
59
Other Services for OFFLINE and ONLINE Mode
59
Comparing Iparameter Sets
59
Change Password
60
Description of the Call Options
60
Indirect Start Via WAGO-I/O-CHECK from the Engineering Tool of the Safe PLC (Module Level TCI Conformance Class 2)
61
Indirect Start Via WAGO-I/O-CHECK from the Engineering Tool of the Safe PLC (Device Level TCI Conformance Class 2)
61
Direct Start from the Operating System
61
Indirect Start Via WAGO-I/O-CHECK from the Operating System
61
Direct Start from the Engineering Tool of the Safe PLC (Module Level TCI Conformance Class 3 ONLINE)
62
Direct Start from the Engineering Tool of the Safe PLC (Device Level TCI OFFLINE)
62
Direct Start from the Engineering Tool of the Safe PLC (Module Level TCI OFFLINE)
62
Adjustable Parameters for Digital Inputs
62
Input Filter Time Parameter
63
Table 31: Adjustable Parameters for Digital Inputs
63
Short Circuit Test IX Parameter
64
Table 32: Assignment of Inputs to Clock Outputs
65
Table 33: Error Detection
65
Test Pulse Duration Parameter
66
Pre-Evaluation Parameter
66
Table 34: Equivalent Pre-Evaluation
67
Table 35: Antivalent Pre-Evaluation
68
Discrepancy Time IX and IX+1 Parameter
68
Table 36: Maximum Duration of a Deviation from the Valence Rule to Avoid
71
Table 37: Minimum Duration of a Deviation from the Valence Rule to Detect a
72
Restart Inhibit IX and IX+1 Parameter
73
Table 38: Required Signal States to Allow Acknowledgement When Restart Inhibit Is Activated
73
Operating Mode Parameter
74
Offline Parameterization of the F I/O Module with the Engineering Tool of the Safe PLC
75
Figure 17: Offline Parameterization - WAGO Safety Editor Start Screen
75
Figure 18: Offline Parameterization - "Crcs" Dialog in the WAGO Safety
77
Programming the Safe PLC
78
F I/O Module with Ipar Server
80
F I/O Module with Ipar Functionality from WAGO
80
F I/O Module Without Ipar Server
80
Connection Examples for Digital Inputs
82
Connection Examples
82
Emergency off Connection, Single-Channel
83
Figure 19: Connection 8 × Emergency Off, Single-Channel, Short Circuit Test
83
Figure 20: Connection 8 × Emergency Off, Single-Channel, Short Circuit Test
83
Emergency Stop Connection, Dual-Channel, Equivalent Pre-Evaluation
85
Figure 21: Connection 4 × Emergency-Off Switch, Dual Channel, Equivalent
85
Protective Door Monitoring Connection, Dual-Channel, Antivalent Pre-Evaluation
86
Figure 22: Connection 2 × Interlock Monitoring, Dual Channel, Antivalent Pre
86
Connection Example for Digital Inputs in "Rotary Table" Operating Mode (1 of N)
87
Figure 23: Connection 2 × Mode Selector Switch
87
Diagnostics
88
Error Detection
88
Errors and Error Types
89
Table 39: Errors and Error Types
89
Channel Pair Errors
90
Channel Errors
90
Behavior in Case of Error
90
Configuration/Communication Errors
91
Module Errors
91
Error Diagnostics
92
Table 40: Diagnostic Messages
92
Acknowledging Error Messages
99
Error Acknowledgment Profisafe V2.4
99
Figure 24: Schematic Representation of Acknowledgement in Profisafe
99
Error Acknowledgment Profisafe V2.6
100
Figure 25: Schematic Representation of Acknowledgement in Profisafe
100
Signal Sequence Diagrams
101
Figure26: Profisafe Mode V2.4 - Channel-Granular Passivation
101
Figure 27: Profisafe-Modus V2.6 - Signal Sequence: User
102
Figure 28: Profisafe-Modus V2.4 and V2.6 - Signal Sequence
102
Procedure
103
Service
103
Replacing the F I/O Module
103
F I/O Module with Ipar Server Functionality
104
Profisafe Address Set Using the Coding Switch
104
Profisafe Address Set Using the Parameterization Tool
104
F I/O Module Without Ipar Server Functionality
105
Profisafe Address Set Using the Coding Switch
105
Profisafe Address Set Using the Parameterization Tool
105
Firmware Update
106
Use in Hazardous Environments
108
Marking Configuration Examples
109
Marking for Europe According to ATEX and Iecex
109
Figure 29: Marking Example Per ATEX and Iecex
109
Figure 30: Text Detail - Marking Example Per ATEX and Iecex
109
Table 41: Description of the Marking Example Per ATEX and Iecex
110
Figure 31: Marking Example of an Approved I/O Module Ex I Per ATEX and
111
Figure 32: Text Detail - Marking Example of an Approved I/O Module Ex I Per ATEX and Iecex
111
Table 42: Description of the Marking Example of an Approved I/O Module Ex I Per ATEX and Iecex
112
Marking for the United States of America (NEC) and Canada (CEC)
113
Figure 33: Marking Example According to NEC
113
Figure 34: Text Detail - Marking Example According to NEC 500
113
Table 43: Description of Marking Example According to NEC 500
113
Figure 35: Text Detail - Marking Example for Approved I/O Module Ex I
114
Figure 36: Text Detail - Marking Example for Approved I/O Module Ex I
114
Table 44: Description of Marking Example for Approved I/O Module Ex I
114
Table 45: Description of Marking Example for Approved I/O Module Ex I
114
Figure 37: Text Detail - Marking Example for Approved I/O Module Ex I
115
Table 46: Description of Marking Example for Approved I/O Module Ex I
115
Special Notes Including Explosion Protection
116
Installation Regulations
116
Special Notes Regarding UL Hazardous Location
118
Appendix
119
Profisafe
119
Figure 38: Mixed Operation of Safety-Related and Non-Safety-Related I/O
119
Figure 39: Profisafe Layer Model
120
Iparameters (Individual Parameters)
121
Figure 40: Ipar Server
121
Overview of Profisafe F Parameters
122
Table 47: Legend for the Ipar Server Figure
122
Table 48: Profisafe F Parameters
122
Glossary
126
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WAGO 753 Series Product Manual (92 pages)
Brand:
WAGO
| Category:
I/O Systems
| Size: 4 MB
Table of Contents
Table of Contents
3
1 Provisions
5
Scope of Applicability
5
2 Overview
6
3 Properties
7
View
7
Figure 1 View
7
Indicators
8
Table 32 Local Bus Status
8
Figure 2 Indicators
8
Wiring Interface
9
Figure 3 CAGE CLAMP
9
Power Jumper Contacts
10
Figure 4 Power Jumper Contacts
10
Circuit Diagram
11
Figure 5 Circuit Diagram
11
4 Functions
12
Operating Modes
12
Operating Mode with One Valve
12
Operating Mode with Two Valves
12
Operational Functions
13
Normal Operation
13
On Target
13
Figure 6 Actual Value Curve in Normal Operation
14
Figure 7 Actual Value Curve in JOG Mode
15
JOG Mode
15
JOG/TIP Mode
15
Figure 8 Actual Value Curve in TIP Mode
16
TIP Mode
16
Control of Functions Via Digital Inputs
17
Emergency Operation
17
Figure 9 Setpoint Specification in Emergency Operation
18
Figure 10 Setpoint Specification for the HOLD Function
19
HOLD Function
19
Figure 11 Setpoint Specification for STOP Function Via Digital Inputs
20
STOP Function
20
ENDSTOP Function
21
Approaching the End Stop Value
22
End Stop Behavior in Normal Operation
22
Figure 12 End Stop Behavior in Normal Operation When Approaching the End Stop Value
22
Figure 13 End Stop Behavior in Normal Operation When the Present Actual Value Is Held ("Freeze")
23
Holding the Present Actual Value ("Freeze")
23
Approaching the End Stop Value
24
End Stop Behavior in JOG/TIP Mode
24
Figure 14 End Stop Behavior in JOG Mode When Approaching the End Stop Value
24
Figure 15 End Stop Behavior in JOG Mode When the Present Actual Value Is Held ("Freeze")
25
Holding the Present Actual Value ("Freeze")
25
Substitute Value Strategy in the Event of Local Bus Failure
26
Figure 16 Substitute Value Strategy When Holding the Present Actual Value ("Freeze")
27
Holding the Actual Value
27
Approaching the Substitute Value
28
Figure 17 Substitute Value Strategy When Approaching the Substitute Value
28
Exiting the Substitute Value Strategy through Acknowledgement
29
Teach-In of Current Controllers
29
Parameter Description
30
Table 1 List of Parameter Tables
30
Channel-Independent Parameters
31
Table 2 Parameter Table 130 (Operating Mode)
31
Table 3 Parameter Table 131 (Status)
31
Table 4 Parameter Table 133 (DI 1)
32
Table 5 Parameter Table 134 (DI 2)
32
Table 6 Parameter Table 140 (Additional Module Parameters)
33
Channel-Dependent Parameters
34
Table 7 Parameter Table 150 (Process Data Handling, Valve 1)
34
Table 8 Parameter Table 152 (Output Stage, Valve 1)
35
Table 9 Parameter Table 154 (Status, Valve 1)
36
Table 10 Parameter Table 156 (Ramp Generator, Valve 1)
37
Table 11 Parameter Table 158 (Characteristic Curve Adjustment, Valve 1)
38
Table 12 Parameter Table 60 (Valve Adjustment, Valve 1)
40
Table 13 Parameter Table 162 (Dithering, Valve 1)
41
Table 14 Parameter Table 166 (Current Controller, Valve 1)
42
Table 15 Parameter Table 168 (Current Controller, Valve 1)
42
Table 16 Parameter Table 174 (Current Controller, Valve 1)
42
Signal Processing
43
Setpoint Processing
43
Specifying the Setpoint in the Operating Mode with One Valve
43
Specifying the Setpoint in the Operating Mode with Two Valves
43
Specifying the Setpoint in the Operating Mode with Two Valves; Coil Control: Two Coils, Unidirectional (3-Wire)
43
Table 17 Operating Mode with One Valve
43
Table 18 Operating Mode with Two Valves
43
Table 19 Operating Mode with Two Valves, Coil Control; Two Coils, Unidirectional (3-Wire)
43
Overview of the Internal Signal Flow
44
Table 20 Overview of the Internal Signal Flow
44
Figure 18 Overview of the Internal Signal Flow
45
Figure 19 Trigger Function Block
46
Figure 20 Ramp Generator Function Block
46
Ramp Generator Function Block
46
Table 21 Parameters for Ramp Generator Function Block
46
Trigger Function Block
46
Figure 21 Ramp Generator
47
Figure 22 Startup Ramp: 100 % in 1 Ms
47
Table 22 Correlation: Resolution - Time
47
Figure 23 Startup Ramp: 100 % in 100 Ms
48
Figure 24 Startup Ramp: 100 % in 10,000 Ms
48
Figure 25 Zero Point Offset Function Block
48
Table 23 Reference Values for Ramps
48
Zero Point Offset Function Block
48
Figure 26 Linearization Function Block
49
Figure 27 Linearization through Supporting Points
49
Figure 28 Valve Adjustment Function Block
49
Linearization Function Block
49
Valve Adjustment Function Block
49
Dither Generator Function Block
50
Figure 29 Dither Generator Function Block
50
Figure 30 PID Current Controller Function Block
51
PID Current Controller Function Block
51
Current Measurement Function Block
52
Figure 31 Current Measurement Function Block
52
Figure 32 Nominal Current Function Block
52
Nominal Current Function Block
52
Table 24 Nominal Current Function Block - Example with Process Value of 10
52
Process Image
53
All Fieldbuses Except PROFIBUS and PROFINET
53
PROFIBUS and PROFINET Fieldbuses
53
Table 25 Process Image for Operating Mode with One Valve (6 Bytes)
53
Table 26 Process Image for Operating Mode with Two Valves (12 Bytes)
53
Table 27 Process Image for Operating Mode with One Valve (4 Bytes) - PROFIBUS, PROFINET
53
Table 28 Process Image for Operating Mode with Two Valves (7 Bytes) - PROFIBUS, PROFINET
53
Representation of Setpoint and Actual Value
54
Table 29 Representation of Setpoint
54
Table 30 Representation of Actual Value
54
Control and Status Bytes
55
Local Bus Control Byte KBUS_CTRL
55
Local Bus Status Byte KBUS_STATUS
55
Table 31 Local Bus CTRL
55
Application Control Bytes V1_CTRL and V2_CTRL
56
Table 33 Application Control Bytes V1_CTRL and V2_CTRL
56
Application Status Bytes V1_STATUS (S1) and V2_STATUS (S2)
57
Table 34 Application Status Bytes V1_STATUS (S1) and V2_STATUS (S2)
57
Diagnostic Functions
58
Current Controller Overrange
58
Fault on the Local Bus
58
Overload, Short Circuit
58
Overtemperature
58
Setpoint Overrange and Underrange
58
Undervoltage
58
Wire Break
58
5 Planning
59
Compatibility
59
Table 35 Compatibility List
59
Node Structure
60
Accessories
60
Aids
60
Table 36 Accessories
60
Connection Examples
61
Figure 33 Connection Example: One Valve (4-Wire)
61
Figure 34 Connection Example: One Valve (3-Wire)
61
Figure 35 Connection Example: Two Valves (2-Wire)
62
Figure 36 Two Valves (3-Wire)
62
Figure 37 One Valve (3-Wire), One Valve (2-Wire)
63
Figure 38 One Valve (2-Wire), One Valve (3-Wire)
63
6 Commissioning
64
Configuration and Parameterization with WAGO-I/O-CHECK
64
Figure 39 Parameterization Dialog in WAGO-I/O-CHECK
64
Current Controller Teach-In
66
7 Diagnostics
68
Diagnostics Via Process Image
68
Table 37 Diagnostics Via Process Image
68
Diagnostics Via Indicators
69
Table 38 LED 1 (Signal State, DI 1), LED 9 (Signal State, DI 2)
69
Table 39 LED 3 (on Target Channel 1), LED 5 (on Target Channel 2)
69
Table 40 LED 4 (Status, Channel 1), LED 6 (Status, Channel 2)
69
Table 41 LED 7 (Local Bus Status)
69
Figure 40 Indicators
69
Table 42 LED 8 (Status of Field Supply Voltage)
70
Table 43 LED 12 (Teach-In Function, Channel 1), LED 14 (Teach-In Function, Channel 2)
70
Table 44 LED 15 (Parameterization Status)
70
Table 45 LED 16 (Module Error)
70
Diagnostics Via Mailbox 2.0
71
Channel Diagnostics
71
Table 46 Legend: Diagnostics Via Mailbox - Abbreviations
71
Table 47 Channel Diagnostics
71
Module Diagnostics
72
Table 48 Module Diagnostics
72
Advanced Errors
73
Error Acknowledgment
73
Table 49 Advanced Errors
73
Figure 41 Error Acknowledgment
73
8 Appendix
74
Technology of Proportional Valves
74
Figure 42 Signal Flow in the Proportional Hydraulics
74
Adaptation of the Valve Parameters to the Overlap Types
75
Figure 43 Negative Overlap
75
Figure 44 Zero Overlap
75
Figure 45 Positive Overlap
75
Table 50 Types of Overlap
75
Example Illustration of the Characteristic Curve Compensation
76
Figure 46 Characteristic Curve Compensation
76
Mailbox 2.0 Transmission Method
77
Figure 47: Communication Via Mailbox 2.0
77
Message
77
Figure 48 Use of the Handshake Byte
78
Transmission Channel
78
Communication Phases
79
Data Exchange
79
Synchronization
79
Table 51 Commands
79
Table 52 Acknowledgments
79
Figure 49 Finite Automation
80
Table 53 Signaling
80
Figure 50 Send Operation
82
Protocols Supported by Mailbox 2.0
83
Table 54 Protocol 0X80, Description of Services
83
Table 55 Protocol 0X80, PDU Structure
83
Table 56 Protocol 0X81, Description of Services
84
Table 57 Protocol 0X81, PDU Structure
84
Technical Data, Approvals, Guidelines and Standards
85
Data Sheet 750-1632/000-100
85
WAGO 753 Series Manual (66 pages)
Brand:
WAGO
| Category:
I/O Systems
| Size: 8 MB
Table of Contents
Table of Contents
3
Provisions
6
Validity of this Documentation
6
Intended Use
6
Typographical Conventions
7
Legal Information
9
Safety
10
General Safety Regulations
10
Elektrische Sicherheit
10
Mechanical Safety
11
Thermal Safety
11
Indirect Safety
11
System Features
12
Component Structure
12
Designs
12
Structure of the Head Stations
13
I/O Module Configuration
15
Product Identification
18
Versions
18
Table 1 Color Coding of Component Types
18
Table 2 Color Coding of Component Classes
18
Marking
19
Table 3 Explanation of the Marking Example
19
Table 4 Explanation of the Example of Different Marking
20
Table 5 Production Number
20
Table 6 Update Matrix
20
Identification
21
Update Matrix
21
System Contacts
21
Data Contacts
21
Power Jumper Contacts
22
DIN-Rail Contact
23
Coding Keys
23
Marking Elements
23
Electrical Structure
24
Potential Levels
24
System Supply
25
Field Supply
26
Power Supply Components
26
Functions
28
Process Image
28
Planning
29
Node Structure
29
Structure Guidelines
30
Warning Messages for Structure Guidelines
30
Safety Measures at the Installation Location
30
Overcurrent Protection
30
Protective Conductor and Protective Ground
31
Buffering
31
Mounting Position and Clearances
31
DIN-Rail Characteristics
32
EMC Installations
33
Data Security
33
Designing the System Supply
34
Field Supply Layout
35
Special Applications and Environments
35
Marine and Offshore
35
Table 7 High-Isolation Filter Modules
36
Ex I Applications
38
Marine and Offshore Ex I Applications
39
Functional Safety
41
Power Supply Concept
41
Examples and Aids
42
Aids
42
I/O Test
43
Table 8 Power Requirement: Example Calculation
43
Transport and Storage
45
Assembly and Disassembly
46
Warning Messages for Assembly and Disassembly
46
Assembly Sequence
46
Snapping the Head Station to the DIN-Rail
46
Attaching an I/O Module
47
Removing a Head Station from the DIN-Rail
48
Removing an I/O Module
49
WAGO 753 Series System Manual (56 pages)
Brand:
WAGO
| Category:
I/O Systems
| Size: 6 MB
Table of Contents
Table of Contents
3
1 Provisions
5
Intended Use
5
Table 1 Complete Instructions for Use
5
Typographical Conventions
6
Legal Information
8
2 Safety
9
General Safety Regulations
9
Electrical Safety
9
Mechanical Safety
10
Thermal Safety
10
Indirect Safety
10
3 System Features
11
Component Structure
11
Component Designs
11
Structure of the Head Stations
12
I/O Module Configuration
14
Product Identification
17
Versions
17
Table 2 Color Coding of Component Types
17
Table 3 Color Coding of Component Classes
17
Marking Example
18
Table 4 Explanation of the Marking Example
18
Table 5 Explanation of the Different Marking Example
19
Table 7 Update Matrix
19
Identification
20
Update Matrix
20
System Contacts
20
Data Contacts
20
Table 6 Production Number
20
Power Jumper Contacts
21
DIN-Rail Contact
21
Coding Keys
22
Marking Elements
22
Electrical Structure
22
Potential Groups
22
System Supply
23
Field Supply
25
Power Supply Components
25
Technical Data
26
Standards
26
Approvals
26
Guidelines, Standards and Recommendations
26
Product-Related Environmental Protection
26
4 Planning
28
Node Structure
28
Structure Guidelines
28
Installation Site and Touch-Proof Protection
28
Overcurrent Protection
29
Ground Conductor
29
Buffering
29
Mounting Position
29
DIN-Rail Characteristics
31
EMC Installations
31
Data Security
32
Table 8 Additional Documentation
32
Designing the System Supply
33
Field Supply Layout
33
Special Applications and Environments
34
Marine and Offshore
34
Table 9 High-Isolation Filter Modules
34
Ex I Applications
36
Marine and Offshore Ex I Applications
38
Examples and Aids
39
Aids
39
Table 10 Power Requirement: Example Calculation
40
I/O Test
41
WAGO 753 Series Product Manual (44 pages)
SMI-Master LoVo; DC 24 V
Brand:
WAGO
| Category:
I/O Systems
| Size: 5 MB
Table of Contents
Table of Contents
3
Provisions
5
Scope of Applicability
5
Overview
6
Properties
7
View
7
Figure 1 View
7
Indicators
8
Figure 2 Indicators
8
Figure 3 Wiring Interface
9
Wiring Interface
9
Power Jumper Contacts
10
Figure 4 Power Jumper Contacts
10
Circuit Diagram
11
Figure 5 Circuit Diagram
11
Functions
12
Operating Modes
12
Fieldbus Coupler Mode
12
Full Mode
12
Forced Position
13
1-Button Mode
13
Digital Input
13
Fieldbus Coupler Mode
13
Signal Processing
13
2-Button Mode
14
Digital Output
14
Automatic Addressing
14
Table 1 Behavior of SMI Drives and Shutters in the Event of Button Presses
14
Auto-Replace
15
Controller Locking
15
Energy Saving Mode
15
Shutter and Slat Positioning
16
Figure 6 Schematic Representation of the Positioning of Shutters and Slats
17
Logging
17
Full Mode
17
System Expansion
18
System Image Readout
18
Extended SMI Command Set
18
Swapping Addresses and Readdressing
18
Process Image
19
Setup
19
Control and Status Bytes
19
Table 4 Extended Control Byte C1
21
Table 5 Extended Status Byte S1
21
Table 6 Output and Input Process Images in Fieldbus Coupler Mode
22
Table 2 Control Byte C0
22
Table 3 Status Byte S0
22
Local Bus Processing
22
Table 7 Commands
23
Table 8 Responses to Request Commands
24
Fieldbus Coupler Mode
26
Diagnostic Functions
26
Local Bus Communication
26
Local Bus Failure Monitoring
26
Controller Failure Monitoring
26
Power Failure Monitoring
26
Compatibility
27
Fieldbus Coupler Mode
27
Structure Guidelines
27
Behavior on Switching On/Off and in the Event of Communication Interruption
27
Buffering
27
Planning
27
Table 9 Compatibility List - Fieldbus Coupler Mode
28
Full Mode
29
Table 10 Compatibility List - Full Mode
29
E!Cockpit
30
WAGO SMI Configurator
30
CODESYS 2.3 IEC Function Block Library
30
Aids
30
Connection Examples
31
Figure 7 2-Wire Connection Example
31
Figure 8 2-Wire Connection for Energy Saving Mode
31
Commissioning
32
Configuration and Parameterization with WAGO Software
32
Preparing and Carrying out the Example Configuration
32
Table 11 Example of a Fieldbus Node Setup
32
Diagnostics Via Process Image
33
Table 12 Overview of the Diagnostics and Status Messages of the SMI Master Module
33
Behavior of the I/O Module in the Event of an Error
33
Diagnostics
33
Diagnostics Via Indicators
34
Table 13 Diagnostics Via Indicators
34
Service
36
Factory Settings
36
Firmware Update/Downgrade
36
Table 14 Factory Settings
36
Application Example
37
Use 1-Button Operating Mode
37
Appendix
38
Technical Data, Approvals, Duidelines and Standards
38
Data_Sheet_753-1631
38
WAGO 753 Series Product Manual (36 pages)
Controller PFC100; 2nd Generation; 2 x EHTHERNET, RS-232/485
Brand:
WAGO
| Category:
Controller
| Size: 4 MB
Table of Contents
Table of Contents
3
Scope of Applicability
4
Provisions
4
Overview
5
Properties
7
View
7
Figure 1 View
7
Connections
8
Power Supply
8
Network Interfaces
8
Figure 2 Wiring Interface
8
Figure 3 Network Interfaces (RJ45)
8
Figure 4 Service Interface (Cover Flap Open)
9
Figure 5 Communication Interface
9
Service Interface
9
Table 1 Pin Assignment of Communication Interface
9
Communication Interface
9
Power Jumper Contacts/Field Supply
10
Memory Card Slot
10
Figure 6 Power Jumper Contacts
10
Figure 7 Memory Card Slot
10
Figure 10 Network Connection LED Indicators
11
Figure 8 LED Indicators - Power Supply
11
Figure 9 System/Fieldbus LED Indicators
11
LED Indicators - Power Supply
11
Network Connection LED Indicators
11
System/Fieldbus LED Indicators
11
Indicators
11
Memory Card Slot LED Indicator
12
Control Elements
12
Mode Selector Switch
12
Table 2 Mode Selector Switch
12
Figure 11 LED Indicator - Memory Card Slot
12
Figure 12 Mode Selector Switch
12
Figure 14 Schematic Circuit Diagram
13
Schematic Circuit Diagram
13
Figure 13 Reset Button
13
Reset Button
13
Functions
14
Function Overview
14
WBM Page Overview and Access Rights
14
Table 3 WBM Page Overview and Access Rights
14
Figure 15 1 Bridge with 2 Ports
17
Table 5 Assignment of MAC Ids and IP Addresses for 1 Bridge with 2 Ports
17
Table 4 Protection of the Power Supply
17
Using the Network Interfaces
17
Overcurrent Protection
17
Requirements for Wiring and Accessories
17
Planning
17
Using the Communication Interface
18
Use as an RS-232 Interface
18
Table 6 MAC ID and IP Address Assignment for 2 Bridges with 1/1 Ports
18
Table 7 Function of RS-232 Signals for DTE/DCE
18
Figure 16 2 Bridges with 1/1 Ports
18
Figure 18 Termination with DCE-DCE Connection (Cross-Over)
19
Figure 17 Termination with DTE-DCE Connection (1-To-1)
19
Use as an RS-485 Interface
19
Using the Memory Card
20
Accessories
20
Table 8 Recommended Accessories
20
Figure 19 RS-485 Bus Termination
20
CODESYS V3 Compatibility
21
Table 9 Compatibility Overview
21
Figure 21 System/Fieldbus LED Indicators
22
Figure 20 LED Indicators - Power Supply
22
Table 12 "SYS" Diagnostic LED
22
Table 11 Diagnostics LED - Field Supply
22
Table 10 Diagnostics LED - System Power Supply
22
Diagnostics Via LED Indicators - System/Fieldbus
22
Diagnostics Via LED Indicators - Power Supply
22
Diagnostics Via Indicators
22
Diagnostics
22
Table 13 "RUN" Diagnostic LED
23
Table 14 "I/O" Diagnostic LED
24
Table 15 "MS" Diagnostic LED
24
Figure 23 LED Indicator - Memory Card Slot
25
Figure 22 Network Connection LED Indicators
25
Table 18 Memory Card Slot Diagnostic LED
25
Table 17 "ACT" Diagnostic LED
25
Table 16 "LNK" Diagnostic LED
25
Diagnostics Via LED Indicator - Memory Card Slot
25
Diagnostics Via LED Indicators - Network Connections
25
Service
26
Inserting and Removing a Memory Card
26
Figure 24 Inserting a Memory Card
26
Appendix
27
Technical Data, Approvals, Guidelines and Standards
27
Data Sheet 750-8112
27
Data Sheet 750-8112/025-000
27
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