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WAGO 753 Series Manuals
Manuals and User Guides for WAGO 753 Series. We have
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WAGO 753 Series manuals available for free PDF download: Product Manual, Manual, System Manual
WAGO 753 Series Product Manual (92 pages)
Brand:
WAGO
| Category:
I/O Systems
| Size: 4.54 MB
Table of Contents
Table of Contents
3
1 Provisions
5
Scope of Applicability
5
2 Overview
6
3 Properties
7
View
7
Figure 1 View
7
Indicators
8
Table 32 Local Bus Status
8
Figure 2 Indicators
8
Wiring Interface
9
Figure 3 CAGE CLAMP
9
Power Jumper Contacts
10
Figure 4 Power Jumper Contacts
10
Circuit Diagram
11
Figure 5 Circuit Diagram
11
4 Functions
12
Operating Modes
12
Operating Mode with One Valve
12
Operating Mode with Two Valves
12
Operational Functions
13
Normal Operation
13
On Target
13
Figure 6 Actual Value Curve in Normal Operation
14
Figure 7 Actual Value Curve in JOG Mode
15
JOG Mode
15
JOG/TIP Mode
15
Figure 8 Actual Value Curve in TIP Mode
16
TIP Mode
16
Control of Functions Via Digital Inputs
17
Emergency Operation
17
Figure 9 Setpoint Specification in Emergency Operation
18
Figure 10 Setpoint Specification for the HOLD Function
19
HOLD Function
19
Figure 11 Setpoint Specification for STOP Function Via Digital Inputs
20
STOP Function
20
ENDSTOP Function
21
Approaching the End Stop Value
22
End Stop Behavior in Normal Operation
22
Figure 12 End Stop Behavior in Normal Operation When Approaching the End Stop Value
22
Figure 13 End Stop Behavior in Normal Operation When the Present Actual Value Is Held ("Freeze")
23
Holding the Present Actual Value ("Freeze")
23
Approaching the End Stop Value
24
End Stop Behavior in JOG/TIP Mode
24
Figure 14 End Stop Behavior in JOG Mode When Approaching the End Stop Value
24
Figure 15 End Stop Behavior in JOG Mode When the Present Actual Value Is Held ("Freeze")
25
Holding the Present Actual Value ("Freeze")
25
Substitute Value Strategy in the Event of Local Bus Failure
26
Figure 16 Substitute Value Strategy When Holding the Present Actual Value ("Freeze")
27
Holding the Actual Value
27
Approaching the Substitute Value
28
Figure 17 Substitute Value Strategy When Approaching the Substitute Value
28
Exiting the Substitute Value Strategy through Acknowledgement
29
Teach-In of Current Controllers
29
Parameter Description
30
Table 1 List of Parameter Tables
30
Channel-Independent Parameters
31
Table 2 Parameter Table 130 (Operating Mode)
31
Table 3 Parameter Table 131 (Status)
31
Table 4 Parameter Table 133 (DI 1)
32
Table 5 Parameter Table 134 (DI 2)
32
Table 6 Parameter Table 140 (Additional Module Parameters)
33
Channel-Dependent Parameters
34
Table 7 Parameter Table 150 (Process Data Handling, Valve 1)
34
Table 8 Parameter Table 152 (Output Stage, Valve 1)
35
Table 9 Parameter Table 154 (Status, Valve 1)
36
Table 10 Parameter Table 156 (Ramp Generator, Valve 1)
37
Table 11 Parameter Table 158 (Characteristic Curve Adjustment, Valve 1)
38
Table 12 Parameter Table 60 (Valve Adjustment, Valve 1)
40
Table 13 Parameter Table 162 (Dithering, Valve 1)
41
Table 14 Parameter Table 166 (Current Controller, Valve 1)
42
Table 15 Parameter Table 168 (Current Controller, Valve 1)
42
Table 16 Parameter Table 174 (Current Controller, Valve 1)
42
Signal Processing
43
Setpoint Processing
43
Specifying the Setpoint in the Operating Mode with One Valve
43
Specifying the Setpoint in the Operating Mode with Two Valves
43
Specifying the Setpoint in the Operating Mode with Two Valves; Coil Control: Two Coils, Unidirectional (3-Wire)
43
Table 17 Operating Mode with One Valve
43
Table 18 Operating Mode with Two Valves
43
Table 19 Operating Mode with Two Valves, Coil Control; Two Coils, Unidirectional (3-Wire)
43
Overview of the Internal Signal Flow
44
Table 20 Overview of the Internal Signal Flow
44
Figure 18 Overview of the Internal Signal Flow
45
Figure 19 Trigger Function Block
46
Figure 20 Ramp Generator Function Block
46
Ramp Generator Function Block
46
Table 21 Parameters for Ramp Generator Function Block
46
Trigger Function Block
46
Figure 21 Ramp Generator
47
Figure 22 Startup Ramp: 100 % in 1 Ms
47
Table 22 Correlation: Resolution - Time
47
Figure 23 Startup Ramp: 100 % in 100 Ms
48
Figure 24 Startup Ramp: 100 % in 10,000 Ms
48
Figure 25 Zero Point Offset Function Block
48
Table 23 Reference Values for Ramps
48
Zero Point Offset Function Block
48
Figure 26 Linearization Function Block
49
Figure 27 Linearization through Supporting Points
49
Figure 28 Valve Adjustment Function Block
49
Linearization Function Block
49
Valve Adjustment Function Block
49
Dither Generator Function Block
50
Figure 29 Dither Generator Function Block
50
Figure 30 PID Current Controller Function Block
51
PID Current Controller Function Block
51
Current Measurement Function Block
52
Figure 31 Current Measurement Function Block
52
Figure 32 Nominal Current Function Block
52
Nominal Current Function Block
52
Table 24 Nominal Current Function Block - Example with Process Value of 10
52
Process Image
53
All Fieldbuses Except PROFIBUS and PROFINET
53
PROFIBUS and PROFINET Fieldbuses
53
Table 25 Process Image for Operating Mode with One Valve (6 Bytes)
53
Table 26 Process Image for Operating Mode with Two Valves (12 Bytes)
53
Table 27 Process Image for Operating Mode with One Valve (4 Bytes) - PROFIBUS, PROFINET
53
Table 28 Process Image for Operating Mode with Two Valves (7 Bytes) - PROFIBUS, PROFINET
53
Representation of Setpoint and Actual Value
54
Table 29 Representation of Setpoint
54
Table 30 Representation of Actual Value
54
Control and Status Bytes
55
Local Bus Control Byte KBUS_CTRL
55
Local Bus Status Byte KBUS_STATUS
55
Table 31 Local Bus CTRL
55
Application Control Bytes V1_CTRL and V2_CTRL
56
Table 33 Application Control Bytes V1_CTRL and V2_CTRL
56
Application Status Bytes V1_STATUS (S1) and V2_STATUS (S2)
57
Table 34 Application Status Bytes V1_STATUS (S1) and V2_STATUS (S2)
57
Diagnostic Functions
58
Current Controller Overrange
58
Fault on the Local Bus
58
Overload, Short Circuit
58
Overtemperature
58
Setpoint Overrange and Underrange
58
Undervoltage
58
Wire Break
58
5 Planning
59
Compatibility
59
Table 35 Compatibility List
59
Node Structure
60
Accessories
60
Aids
60
Table 36 Accessories
60
Connection Examples
61
Figure 33 Connection Example: One Valve (4-Wire)
61
Figure 34 Connection Example: One Valve (3-Wire)
61
Figure 35 Connection Example: Two Valves (2-Wire)
62
Figure 36 Two Valves (3-Wire)
62
Figure 37 One Valve (3-Wire), One Valve (2-Wire)
63
Figure 38 One Valve (2-Wire), One Valve (3-Wire)
63
6 Commissioning
64
Configuration and Parameterization with WAGO-I/O-CHECK
64
Figure 39 Parameterization Dialog in WAGO-I/O-CHECK
64
Current Controller Teach-In
66
7 Diagnostics
68
Diagnostics Via Process Image
68
Table 37 Diagnostics Via Process Image
68
Diagnostics Via Indicators
69
Table 38 LED 1 (Signal State, DI 1), LED 9 (Signal State, DI 2)
69
Table 39 LED 3 (on Target Channel 1), LED 5 (on Target Channel 2)
69
Table 40 LED 4 (Status, Channel 1), LED 6 (Status, Channel 2)
69
Table 41 LED 7 (Local Bus Status)
69
Figure 40 Indicators
69
Table 42 LED 8 (Status of Field Supply Voltage)
70
Table 43 LED 12 (Teach-In Function, Channel 1), LED 14 (Teach-In Function, Channel 2)
70
Table 44 LED 15 (Parameterization Status)
70
Table 45 LED 16 (Module Error)
70
Diagnostics Via Mailbox 2.0
71
Channel Diagnostics
71
Table 46 Legend: Diagnostics Via Mailbox - Abbreviations
71
Table 47 Channel Diagnostics
71
Module Diagnostics
72
Table 48 Module Diagnostics
72
Advanced Errors
73
Error Acknowledgment
73
Table 49 Advanced Errors
73
Figure 41 Error Acknowledgment
73
8 Appendix
74
Technology of Proportional Valves
74
Figure 42 Signal Flow in the Proportional Hydraulics
74
Adaptation of the Valve Parameters to the Overlap Types
75
Figure 43 Negative Overlap
75
Figure 44 Zero Overlap
75
Figure 45 Positive Overlap
75
Table 50 Types of Overlap
75
Example Illustration of the Characteristic Curve Compensation
76
Figure 46 Characteristic Curve Compensation
76
Mailbox 2.0 Transmission Method
77
Figure 47: Communication Via Mailbox 2.0
77
Message
77
Figure 48 Use of the Handshake Byte
78
Transmission Channel
78
Communication Phases
79
Data Exchange
79
Synchronization
79
Table 51 Commands
79
Table 52 Acknowledgments
79
Figure 49 Finite Automation
80
Table 53 Signaling
80
Figure 50 Send Operation
82
Protocols Supported by Mailbox 2.0
83
Table 54 Protocol 0X80, Description of Services
83
Table 55 Protocol 0X80, PDU Structure
83
Table 56 Protocol 0X81, Description of Services
84
Table 57 Protocol 0X81, PDU Structure
84
Technical Data, Approvals, Guidelines and Standards
85
Data Sheet 750-1632/000-100
85
List of Tables
88
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WAGO 753 Series Manual (66 pages)
Brand:
WAGO
| Category:
I/O Systems
| Size: 8.84 MB
Table of Contents
Table of Contents
3
Provisions
6
Validity of this Documentation
6
Intended Use
6
Typographical Conventions
7
Legal Information
9
Safety
10
General Safety Regulations
10
Elektrische Sicherheit
10
Mechanical Safety
11
Thermal Safety
11
Indirect Safety
11
System Features
12
Component Structure
12
Designs
12
Structure of the Head Stations
13
I/O Module Configuration
15
Product Identification
18
Versions
18
Table 1 Color Coding of Component Types
18
Table 2 Color Coding of Component Classes
18
Marking
19
Table 3 Explanation of the Marking Example
19
Table 4 Explanation of the Example of Different Marking
20
Table 5 Production Number
20
Table 6 Update Matrix
20
Identification
21
Update Matrix
21
System Contacts
21
Data Contacts
21
Power Jumper Contacts
22
DIN-Rail Contact
23
Coding Keys
23
Marking Elements
23
Electrical Structure
24
Potential Levels
24
System Supply
25
Field Supply
26
Power Supply Components
26
Functions
28
Process Image
28
Planning
29
Node Structure
29
Structure Guidelines
30
Warning Messages for Structure Guidelines
30
Safety Measures at the Installation Location
30
Overcurrent Protection
30
Protective Conductor and Protective Ground
31
Buffering
31
Mounting Position and Clearances
31
DIN-Rail Characteristics
32
EMC Installations
33
Data Security
33
Designing the System Supply
34
Field Supply Layout
35
Special Applications and Environments
35
Marine and Offshore
35
Table 7 High-Isolation Filter Modules
36
Ex I Applications
38
Marine and Offshore Ex I Applications
39
Functional Safety
41
Power Supply Concept
41
Examples and Aids
42
Aids
42
I/O Test
43
Table 8 Power Requirement: Example Calculation
43
Transport and Storage
45
Assembly and Disassembly
46
Warning Messages for Assembly and Disassembly
46
Assembly Sequence
46
Snapping the Head Station to the DIN-Rail
46
Attaching an I/O Module
47
Removing a Head Station from the DIN-Rail
48
Removing an I/O Module
49
Inserting Coding Keys
51
Conductor Termination
53
Connecting Conductors to CAGE CLAMP
53
Connecting Conductors to Push-In CAGE CLAMP
54
Decommissioning
55
Shutting down
55
Disposal and Recycling
55
Appendix
56
Installation Regulations Specified by Approvals
56
Special Notes Regarding Explosion Protection
56
UL Requirements from Installation Regulations
57
UL Ordinary Locations Per Report Reference E175199-19970402
57
UL Ordinary Locations Per Report Reference E175199-20180807
57
UL Ordinary Locations Per Report Reference E175199-20181019
58
UL Ordinary Locations Per Report Reference E175199-20210716
58
UL Ordinary Locations Per Report Reference E175199-20230421
59
UL Hazardous Locations Per Report Reference E198726-19980911
59
UL Hazardous Locations Per Report Reference E198726-2023-01-31
61
Table 9 Recommended Accessories
62
WAGO 753 Series System Manual (56 pages)
Brand:
WAGO
| Category:
I/O Systems
| Size: 6.55 MB
Table of Contents
Table of Contents
3
1 Provisions
5
Intended Use
5
Table 1 Complete Instructions for Use
5
Typographical Conventions
6
Legal Information
8
2 Safety
9
General Safety Regulations
9
Electrical Safety
9
Mechanical Safety
10
Thermal Safety
10
Indirect Safety
10
3 System Features
11
Component Structure
11
Component Designs
11
Structure of the Head Stations
12
I/O Module Configuration
14
Product Identification
17
Versions
17
Table 2 Color Coding of Component Types
17
Table 3 Color Coding of Component Classes
17
Marking Example
18
Table 4 Explanation of the Marking Example
18
Table 5 Explanation of the Different Marking Example
19
Table 7 Update Matrix
19
Identification
20
Update Matrix
20
System Contacts
20
Data Contacts
20
Table 6 Production Number
20
Power Jumper Contacts
21
DIN-Rail Contact
21
Coding Keys
22
Marking Elements
22
Electrical Structure
22
Potential Groups
22
System Supply
23
Field Supply
25
Power Supply Components
25
Technical Data
26
Standards
26
Approvals
26
Guidelines, Standards and Recommendations
26
Product-Related Environmental Protection
26
4 Planning
28
Node Structure
28
Structure Guidelines
28
Installation Site and Touch-Proof Protection
28
Overcurrent Protection
29
Ground Conductor
29
Buffering
29
Mounting Position
29
DIN-Rail Characteristics
31
EMC Installations
31
Data Security
32
Table 8 Additional Documentation
32
Designing the System Supply
33
Field Supply Layout
33
Special Applications and Environments
34
Marine and Offshore
34
Table 9 High-Isolation Filter Modules
34
Ex I Applications
36
Marine and Offshore Ex I Applications
38
Examples and Aids
39
Aids
39
Table 10 Power Requirement: Example Calculation
40
I/O Test
41
5 Transport and Storage
42
6 Assembly and Disassembly
43
Assembly Sequence
43
Snapping the Head Station to the DIN-Rail
43
Attaching an I/O Module
44
Removing a Head Station from the DIN-Rail
45
Removing the I/O Module
46
Assembling/Disassembling Components
48
Inserting Coding Keys
48
7 Conductor Termination
50
Connect Conductor to CAGE CLAMP
50
8 Decommissioning
51
Shutting down
51
Entsorgung und Recycling
51
Table 11 WEEE Mark
51
9 Appendix
52
Protected Rights
52
Accessories
52
Table 12 Recommended Accessories
52
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WAGO 753 Series Product Manual (44 pages)
SMI-Master LoVo; DC 24 V
Brand:
WAGO
| Category:
I/O Systems
| Size: 5.66 MB
Table of Contents
Table of Contents
3
Provisions
5
Scope of Applicability
5
Overview
6
Properties
7
View
7
Figure 1 View
7
Indicators
8
Figure 2 Indicators
8
Figure 3 Wiring Interface
9
Wiring Interface
9
Power Jumper Contacts
10
Figure 4 Power Jumper Contacts
10
Circuit Diagram
11
Figure 5 Circuit Diagram
11
Functions
12
Operating Modes
12
Fieldbus Coupler Mode
12
Full Mode
12
Forced Position
13
1-Button Mode
13
Digital Input
13
Fieldbus Coupler Mode
13
Signal Processing
13
2-Button Mode
14
Digital Output
14
Automatic Addressing
14
Table 1 Behavior of SMI Drives and Shutters in the Event of Button Presses
14
Auto-Replace
15
Controller Locking
15
Energy Saving Mode
15
Shutter and Slat Positioning
16
Figure 6 Schematic Representation of the Positioning of Shutters and Slats
17
Logging
17
Full Mode
17
System Expansion
18
System Image Readout
18
Extended SMI Command Set
18
Swapping Addresses and Readdressing
18
Process Image
19
Setup
19
Control and Status Bytes
19
Table 4 Extended Control Byte C1
21
Table 5 Extended Status Byte S1
21
Table 6 Output and Input Process Images in Fieldbus Coupler Mode
22
Table 2 Control Byte C0
22
Table 3 Status Byte S0
22
Local Bus Processing
22
Table 7 Commands
23
Table 8 Responses to Request Commands
24
Fieldbus Coupler Mode
26
Diagnostic Functions
26
Local Bus Communication
26
Local Bus Failure Monitoring
26
Controller Failure Monitoring
26
Power Failure Monitoring
26
Compatibility
27
Fieldbus Coupler Mode
27
Structure Guidelines
27
Behavior on Switching On/Off and in the Event of Communication Interruption
27
Buffering
27
Planning
27
Table 9 Compatibility List - Fieldbus Coupler Mode
28
Full Mode
29
Table 10 Compatibility List - Full Mode
29
E!Cockpit
30
WAGO SMI Configurator
30
CODESYS 2.3 IEC Function Block Library
30
Aids
30
Connection Examples
31
Figure 7 2-Wire Connection Example
31
Figure 8 2-Wire Connection for Energy Saving Mode
31
Commissioning
32
Configuration and Parameterization with WAGO Software
32
Preparing and Carrying out the Example Configuration
32
Table 11 Example of a Fieldbus Node Setup
32
Diagnostics Via Process Image
33
Table 12 Overview of the Diagnostics and Status Messages of the SMI Master Module
33
Behavior of the I/O Module in the Event of an Error
33
Diagnostics
33
Diagnostics Via Indicators
34
Table 13 Diagnostics Via Indicators
34
Service
36
Factory Settings
36
Firmware Update/Downgrade
36
Table 14 Factory Settings
36
Application Example
37
Use 1-Button Operating Mode
37
Appendix
38
Technical Data, Approvals, Duidelines and Standards
38
Data_Sheet_753-1631
38
List of Tables
41
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