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WAGO-I/O-SYSTEM 753-661/000-003
WAGO WAGO-I/O-SYSTEM 753-661/000-003 Manuals
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WAGO WAGO-I/O-SYSTEM 753-661/000-003 manual available for free PDF download: Manual
WAGO WAGO-I/O-SYSTEM 753-661/000-003 Manual (138 pages)
4FDI 24V PROFIsafe V2 iPar Safety 4-Channel Digital Input Module PROFIsafe V2
Brand:
WAGO
| Category:
I/O Systems
| Size: 4.3 MB
Table of Contents
Table of Contents
3
1 Notes about this Documentation
7
Validity of this Documentation
7
Copyright
8
Symbols
9
Number Notation
11
Font Conventions
11
Table 1: Number Notation
11
Table 2: Font Conventions
11
2 Important Notes
12
Legal Bases
12
Subject to Changes
12
Personnel Qualifications
12
Use of the WAGO-I/O-SYSTEM 750 in Compliance with Underlying Provisions
12
Technical Condition of Specified Devices
13
Safety Advice (Precautions)
14
3 Profisafe
16
Figure 1: Mixed Operation of Safety-Related and Non-Safety-Related
16
Figure 2: Profisafe Layer Model
17
Ipar Server
18
Figure 3: Ipar Server
18
Table 3: Legend for the Ipar Server Figure
18
4 Device Description
20
View
22
Figure 4: View
22
Table 4: Legend for Figure "View
22
Connectors
23
Data Contacts/Internal Bus
23
Figure 5: Data Contacts
23
Power Jumper Contacts/Field Supply
24
Figure 6: Power Jumper Contacts
24
Table 5: Legend for Figure "Power Jumper Contacts
24
Cage Clamp
26
Figure 7: CAGE CLAMP ® Connectors
26
Table 6: Legend for Figure "CAGE CLAMP ® Connectors
26
Display Elements
27
Figure 8: Display Elements, Inputs 1
27
Table 7: Legend for Figure "Display Elements, Inputs 1
27
Figure 9: Display Elements, Communication / I/O Module Status
28
Table 8: Legend for Figure "Display Elements, Communication / I/O Module Status
28
Operating Elements
30
Figure 10: Coding Switch for the Profisafe Address (Set to 1018)
30
Schematic Diagrams
31
Input Block Diagram
31
Figure 11: Schematic Diagram
31
Figure 12: Input Block Diagram
31
Technical Data
32
Device Data
32
Power Supply
32
Table 9: Technical Data, Device Data
32
Table 10: Technical Data, Power Supply
32
Communication
33
Table 11: Technical Data, Communication
33
Digital Inputs
34
Table 12: Technical Data, Digital Inputs
34
Digital Clock Outputs
35
Table 13: Technical Data, Digital Clock Outputs
35
Table 14: Technical Data, Clock Pulse Duration at Input Filter Time
35
Safety Parameters
36
Two-Channel Safety Application, Proof Test Interval 10 Years
36
Table 15: Safety Parameters for 2-Channel Safety Applications - 10 Years
36
Two-Channel Safety Application, Proof Test Interval 20 Years
37
Table 16: Safety Parameters for 2-Channel Safety Applications - 20 Years
37
Single-Channel Safety Application, Proof Test Interval 10 Years
38
Table 17: Safety Parameters for Single-Channel Safety Application - 10 Years
38
Single-Channel Safety Application, Proof Test Interval 20 Years
39
Table 18: Safety Parameters for Single-Channel Safety Application - 20 Years
39
Connection
40
Climatic Environmental Conditions
40
Table 19: Technical Data - Field Wiring
40
Table 20: Technical Data - Power Jumper Contacts
40
Table 21: Technical Data - Data Contacts
40
Table 22: Technical Data - Climatic Environmental Conditions
40
Response Times
41
Safe Response Time of Digital Inputs in the Event of a Failure
41
Table 23: Safe Response Time of the Digital Inputs
42
Typical Response Time of the Digital Inputs in an Error-Free Case
43
Table 24: Safe Response Time of the Digital Inputs
43
Approvals
44
Standards and Guidelines
46
Transport and Storage Conditions
47
5 Process Image
48
Profisafe V1 Mode
48
Table 25: Process Image Profisafe V1 Mode
48
Table 26: Profisafe Inputs, V1 Mode
48
Table 27: Profisafe Outputs, V1 Mode
48
Profisafe V2 Mode
49
Table 28: Process Image Profisafe V2 Mode
49
Table 29: Profisafe Inputs, V2 Mode
49
Table 30: Profisafe Outputs, V2 Mode
49
6 Mounting
50
Mounting Sequence
50
Inserting and Removing Devices
51
Inserting the I/O Module
51
Figure 13: Insert I/O Module (Example)
51
Figure 14: Snap the I/O Module into Place (Example)
51
Removing the I/O Module
52
Figure 15: Removing the I/O Module (Example)
52
I/O Modules with Pluggable Wiring Level (Series 753)
53
Figure 16: Connector and Module
53
Figure 17: Assignment of Module to Connector Using Mini-WSB Tags
53
Figure 18: Attachment of Cable Binders
53
Coding
54
Figure 19: Assembling the Coding Fingers
54
Figure 20: Inserting the Coding Fingers
54
Figure 21: Plugging the Connector into Place
54
Figure 22: "Sure Match" Coding Fingers
55
Connector Removal
56
Figure 23: Pulling the Pull Tab
56
Figure 24: Removing the Connector Without Tools
56
Figure 25: Removing the Connector Using a Screwdriver
56
7 Connect Devices
57
Connecting a Conductor to the CAGE CLAMP
57
Figure 26: Connecting a Conductor to a CAGE CLAMP
57
Power Supply Concept
58
Figure 27: Infeed for Profisafe I/O Modules 750-66X and 753-66X
59
Using a Backup Capaciter in Case of Interruptions in the Power Supply
60
Figure 28: Infeed for Profisafe I/O Modules 75X-66X with
60
Using 230V AC I/O Modules
61
AC Modules Are Used in Another Fieldbus Node that Contains no Profisafe I/O Modules
61
AC I/O Modules and Profisafe I/O Modules Are Used Together in One Fieldbus Node
61
Connection Examples
62
Connection Examples for Digital Inputs in the "Standard" Operating Mode
62
Emergency off Connection, Single-Channel
63
Figure 29: Connection 4 X Emergency Off, Single-Channel, Short Circuit Test Active
63
Figure 30: Connection 4 X Emergency Off, Single-Channel, Short Circuit Test Not Active
64
Emergency off Connection, Dual Channel, Equivalent Evaluation
65
Figure 31: Connection 2 X Emergency-Off Switch, Dual Channel
65
Protective Door Monitoring Connection, Dual Channel, Antivalent Evaluation
67
Figure 32: Connection 1 X Interlock Monitoring, Dual Channel
67
Connection Example for Digital Inputs in Rotary Table Operating Mode
68
Figure 33: Connection 1 X Mode Selector Switch
68
8 Commissioning
70
Startup and Maintenance Instructions
70
Proof Test Interval/Usage Duration
70
Figure 34: Example of a Serial Number
70
Adding or Replacing Components
71
Setting the Profisafe Address
71
Setting the Profisafe Address Using the Coding Switch
72
Setting the Profisafe Address Using the WAGO Parameterization Tool
72
Parameterization of the Profisafe I/O Module with the WAGO Parameterization Tool
73
ONLINE Mode
73
OFFLINE Mode
76
Description of the Call Options
77
Indirect Start Via WAGO-I/O-CHECK from the Operating System
77
Direct Start from the Operating System
78
Indirect Start Via WAGO-I/O-CHECK from the Configuration Program (Device Level TCI Conformance Class 2)
78
Indirect Start Via WAGO-I/O-CHECK from the Configuration Program (Module Level TCI Conformance Class 2)
78
Direct Start from the Configuration Program (Device Level TCI Conformance Class 3)
78
Direct Start from the Configuration Program (Module Level TCI Conformance Class 3)
79
Direct Start from the Configuration Program (Device Level TCI Conformance Class 3 OFFLINE)
79
Direct Start from the Configuration Program (Module Level TCI Conformance Class 3 OFFLINE)
79
Adjustable Parameters
80
Table 31: Adjustable Parameters
80
Parameter Input Filter Time
81
Table 32: Input Pulse Durations Depending on the Input Filter Time
81
Parameter Short-Circuit Test IX
82
Table 33: Input /Clock Output Assignment
82
Table 34: Error Detection
83
Parameter Dual Channel Evaluation IX & IX+1
84
Parameter Discrepancy Time IX & IX+1
85
Parameter Valence Evaluation IX & IX+1
88
Table 35: Antivalent Evaluation
88
Table 36: Equivalent Evaluation
89
Parameter Restart Inhibit IX & IX+1
90
Table 37: Necessary Signal States for Acknowledgement if the Restart Inhibit Is Set to "Yes
90
Parameter Operating Mode
91
Programming the Safe PLC
92
Profisafe I/O Module Without Ipar Functionality
93
Profisafe I/O Module with Ipar Functionality and Ipar Server
93
Profisafe I/O Module with Ipar Functionality Without Ipar Server
94
9 Diagnostics
96
Behavior in the Event of an Error
96
Diagnosis of Errors
97
Table 38: Diagnostic Messages
98
Acknowledging Error Messages
103
Variant 1: User Acknowledgement Via "Oa_Req
104
Figure 35: Schematic Representation for User Acknowledgement Via "Oa_Req
104
Variant 2: User Acknowledgement Via "Oa_Req" and "F_Ack
105
Figure 36: Schematic Representation for User Acknowledgement Via "Oa_Req" and "F_Ack
105
10 Service
106
Replacing a Profisafe I/O Module
106
Procedure
106
I/O Module with Ipar Server Functionality
107
Profisafe Address Set Using the Coding Switch
107
Profisafe Address Set Using the Parameterization Tool
107
I/O Module Without Ipar Server Functionality
107
Profisafe Address Set Using the Parameterization Tool
108
11 Use in Hazardous Environments
109
Marking Configuration Examples
110
Marking for Europe According to ATEX and IEC-Ex
110
Figure 37: Side Marking Example for Approved I/O Modules According to ATEX and Iecex
110
Figure 38: Text Detail - Marking Example for Approved I/O Modules According to ATEX and Iecex
110
Table 39: Description of Marking Example for Approved I/O Modules According to ATEX and Iecex
111
Marking for America According to NEC 500
115
Installation Regulations
116
Special Conditions for Safe Use (ATEX Certificate TÜV 07 ATEX 554086 X)
117
Special Conditions for Safe Use (ATEX Certificate TÜV 12 ATEX 106032 X)
118
Special Conditions for Safe Use (IEC-Ex Certificate TUN 09.0001 X)
119
Special Conditions for Safe Use (IEC-Ex Certificate Iecex TUN 12.0039 X)
120
Special Conditions for Safe Use According to ANSI/ISA 12.12.01
121
12 Appendix
122
Overview of Profisafe F Parameters
122
Profisafe Certificates
126
13 Glossary
127
List of Figures
134
List of Tables
136
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