Suzuki GT750 Manuals

Manuals and User Guides for Suzuki GT750. We have 2 Suzuki GT750 manuals available for free PDF download: Service Manual

Suzuki GT750 Service Manual (105 pages)

Brand: Suzuki | Category: Motorcycle | Size: 10 MB

Section Index
3
General Description
4
Product View
4
General Specification
5
Performance Curves
7
Dimensions
8
Special Tools
9
Gauge and Service Materials
10
Engine Tune-Up
11
Inspection and Adjustment
11
Battery
11
Engine Oil (CCI Oil) and Oil Pump
11
Cooling System
12
Air Cleaner
12
Fuel Cock
12
Spark Plug
12
Ignition Timing
13
Carburetor
13
Checking Contact Point Gap
13
Adjusting Cable Play
13
Transmission Oil
14
Coordinating Three Carburetor
14
Adjusting Pilot Air Adjusting Screw
14
Adjusting Throttle Valve Stop/Oil Level Screw
14
Clutch
15
Adjusting Clutch Cable Adjuster
15
Engine/Contents
16
Front/Side View of GT750 Engine
17
Engine Troubleshooting
18
On Frame Service
23
Cylinder Head Removal
23
Cylinder Removal
23
Water Drain Plug
23
Piston/Starter Clutch/Alternator/Clutch Removal
24
Removing Clutch Cover
24
Taking off Starter Clutch
24
Removing Alternator Brush/Rotor
24
Major Service/Removal
25
Starting Motor Removal
25
Removing Primary Driven Gear Spacer and Bushing
25
Taking off By-Pass Hose Union
25
Major Service/Disassembly
26
Removing Cooling Fan/Engine Sprocket
26
Exhaust Pipes and Coupler Tubes
26
Electric Parts Holder
26
Contact Breaker Assembly
27
Removing Water Pump Driving Parts
27
Removing Gear Shifting Switch and Oil Seal Retainer
27
Removing Piston Pin Circlip/Starting Motor
27
Cylinder Head Inspection and Repair
28
Cylinder and Piston Inspection and Repair
28
Transmission Oil Reservoir
28
Checking Cylinder Head Flatness
28
Checking Cylinder Block Flatness
29
Measuring Cylinder Bore for Wear
29
Directions/Positions to be Measured
29
Measuring Piston Diameter
30
Measuring Point
30
Piston's Out-Of-Round and Tapering
30
Measuring Cylinder Clearance
30
Piston Ring Inspection and Repair
31
Polishing Piston Surface
31
Checking Piston Ring End Gap
31
Measuring Piston Ring Side Clearance
31
Crankshaft, Conecting Rod and Bearing
32
Function/Dimension of Piston Ring
32
Checking Con-Rod Big End Wear
32
Crankshaft Assembly
33
Checking Crankshaft Bending
33
Aligning Mark on Crankshaft Bearing
33
Upper/Lower Crankcase
34
Clutch/Contents
36
Cross-Sectional View of Clutch
37
Clutch Specifications
38
Clutch Troubleshooting
38
Clutch Removal and Disassembly
39
Clutch Inspection and Repair
39
Checking Clutch Drive Plate for Wear
39
Measuring Free Length of Clutch Spring
39
Clutch Assembly and Adjustment
40
Cross Sectional View of Clutch
40
Tightening Release Shaft Nuts
40
Adjusting Clutch/Cable Play
40
Transmission/Contents
41
GT750 Transmission Gears
42
Transmission Specifications
42
Transmission Troubleshooting
43
Transmission Removal and Disassembly
43
Gear Shifting Mechanism
43
Transmission Operation
44
Gear Positions
44
Transmission Inspection
45
Measuring Gear Backlash
45
Checking Shifting Fork Shaft for Wear and Bend
45
Transmission Assembly
46
Measuring Shifting Cam Diameter
46
Distance between both End Gears
46
Kick Starter Mechanism
46
Aligning Punch Marks
47
Lubricating System/Contents
48
GT750 Engine Lubricating System
49
Oil Pump Specification
50
Oil Pump Construction and Operation
50
Oil Delivering Curve
50
Oil Pump Body
51
Oil Pump Valve and Plunger
51
Control Cam and Shaft
51
Sucking/Discharging Oil
52
Feed-Back Passage
52
Oil Circulating Passage
52
Overal Construction and Arrangement under Operating Conditions
53
SRIS Construction/Operation
54
Oil Pump Troubleshooting
55
Oil Pump and Oil Pipe Removal
55
Oil Pump and Oil Pipe Disassembly/Inspection/Repair
56
Loosening Oil Pipe Union Bolts
56
Expelling Air in Oil Pipes/Pump
56
Oil Pump and Oil Pipe Assembly/Adjustment
57
SRIS Removal/Inspection/Repair
57
Expelling Air in Oil Passage
57
Adjusting Oil Pump
57
SRIS Assembly
58
Checking SRIS Check Valve
58
SRIS Piping
58
Cooling System/Contents
59
GT750 Engine Cooling System
60
Cooling System Specification/Troubleshooting
61
Radiator Removal/Inspection/Repair
62
Checking Radiator Cap
63
Pressure-Boiling Point Curve
63
Radiator Installation
64
Thermostat
64
Radiator Mounting Shims
64
Thermostat Removal/Inspection/Repair/Installation
65
Water Pump
65
Testing Thermostat
65
Water Pump Removal/Disassembly
66
Removing Impeller/Pump Holder Circlip
66
Extracting Pump Holder
66
Water Pump Inspection/Assembly
67
Cooling Water
67
Pump Holder Notch
67
Anti-Freeze and Summer Coolant
68
Coolant Density-Boiling/Freezing Point Curve
68
Anti-Leakage Material
69
Cooling System Flushing
69
Required Amount of Anti-Freeze Coolant at each Temperature
69
Fuel System/Contents
70
Fuel System Description/Specification/Troubleshooting
71
Carburetor Description
72
Carburetor Specification (Setting Table)
73
Carburetor Construction and Operation
73
Starter System
73
Slow/Main System
74
Principle of Carburetor
74
Float System
75
Carburetor Removal/Disassembly/Reassembly
76
Starter/Slow System Inspection and Adjustment
76
Carburetor Construction
76
Main System Inspection and Adjustment
77
Synchronizing Carburetors
77
Float System Inspection and Adjustment
78
Adjusting Throttle Cable
78
Foreign Material on Needle Valve
78
Checking/Adjusting Float Level
78
Fuel Cock Inspection and Repair
79
Fuel Cock Construction
79
Exhaust System/Contents
80
GT750 Exhaust System
80
Exhaust System Removal/Inspection/Assembly
81
Exhaust Coupler Tube
81
Fixing Exhaust Pipe Clamp
81
Engine Electrical System/Contents
82
GT750 Engine Electrical System
83
Starting/Charging/Ignition System
83
Engine Electrical System Troubleshooting
84
Starting System Description
86
Equipments for Starting System
86
Wiring of Cumulative Compound Motor
87
Performance Curves of Cumulative Compound Motor
87
Starter Clutch Construction
87
Starting System Specification
88
Starting System Removal/Disassembly
89
Armature Inspection and Repair
89
Exploded View of Starting Motor
89
Field Coil Inspection and Repair
90
Commutator
90
Checking Commutator for Ground
90
Checking Armature for Short/Open Circuit
90
Checking Field Coil for Open Circuit/For Ground
91
Checking Field Coil by Exiting It
91
Battery Connection for Field Coil Test
91
Brush/Brush Holder Inspection and Repair
92
Starter Clutch/Relay Inspection and Repair
92
Starting Motor Assembly
92
Checking Brush Holder Insulation/Spring Tension
92
Starter Clutch Assembly
93
Punch Mark and Pin
93
Assembling Breaker Cam Shaft
93
Charging System Operation/Wiring
94
Charging System Specification
95
Alternator Removal/Inspection/Repair
95
Loosening Brush Holder Fitting Screw
95
Checking Rotor Coil for Open and Short Circuit
95
Checking Stator Coil Insulation
96
Checking Stator Coil for Open Circuit
96
Carbon Brush Length
96
Checking Silicon Rectifier for Open
96
Adjusting Regulator
97
Measuring Alternator Output
97
Volmeter Connection
97
Wiring for Measring Output
98
Ignition System Operation
99
GT750 Ignition System Wiring Diagram
99
Ignition System Specification/Removal/Disassembly
100
Exploded View of Contact Breaker Assembly
100
Ignition System Inspection and Repair
101
Contact Point
101
Testing Ignition Coil/System
101
Condition of Spark Plug
102
Testing Condenser
102
Timing Adjustment and Test
103
Adjusting Point Gap
103
Dial Gauge
103
Adjusting Timing
103
Ignition Timing Table/Marks
104
Adjusting Ig. Timing for R.H. and L Cylinders
104

Suzuki GT750 Service Manual (38 pages)

Brand: Suzuki | Category: Motorcycle | Size: 8.28 MB

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Suzuki GT750 Service Manual (105 pages)

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Suzuki GT750 Service Manual (38 pages)

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