Water Pump Disassembly And Assembly - Suzuki GSX-R600 Manual

1F-13 Engine Cooling System:
• Install the water pump assembly with the slot on the
pump shaft end "A" securely engaged with the flat "B"
on the oil pump shaft.
• Tighten the water pump mounting bolts (1) to the
specified torque.
Tightening torque
Water pump mounting bolt (a): 10 N·m (1.0 kgf-
m, 7.0 lb-ft)
• Connect the water hoses securely. Refer to "Water
Hose Routing Diagram (Page 1F-3)".
• Pour engine oil and coolant. Refer to "Engine Oil and
Filter Replacement in Section 0B (Page 0B-10)" and
"Cooling System Inspection in Section 0B (Page 0B-
12)".
• Bleed air from the cooling circuit. Refer to "Cooling
System Inspection in Section 0B (Page 0B-12)".

Water Pump Disassembly and Assembly

Refer to "Water Pump Removal and Installation
(Page 1F-12)".
Disassembly
1) Remove the air bleeder plug (1) if necessary.
"B"
"A"
I837H1160029-01
1
(a)
I837H1160030-03
B837H11606018
2) Remove the water pump case (2).
3) Remove the O-ring (3).
4) Remove the impeller securing bolt by holding the
impeller (4) with a water pump pliers.
5) Remove the impeller (4).
6) Remove the mechanical seal ring (5) and rubber
seal (6) from the impeller.
1
2
I837H1160031-01
3
I837H1160032-02
4
I837H1160033-01
6
5
I837H1160034-01