Front Brake Pad Installation - Polaris RANGER 1000 2020 Service Manual

MEASUREMENT
Front Brake Pad Thickness
Std: 0.297 ± .007" (7.54 ± .178 mm)
Service Limit: 0.150" (3.8 mm)
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.

FRONT BRAKE PAD INSTALLATION

1. Lubricate mounting bracket pins
silicone grease and install rubber dust boots
2. Compress mounting bracket and make sure dust
boots are fully seated. Install pads with friction
material facing each other.
WARNING
If brake pads are contaminated with grease, oil, or
liquid soaked do not use the pads. Use only new, clean
pads.
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3. Install caliper onto front hub and torque mounting
q
bolts to specification.
TORQUE
Front Caliper Mounting Bolts:
28 ft-lbs (38 Nm)
4. Slowly pump brake pedal until pressure has been
built up. Maintain at least 1/2, (12.7 mm) of brake fluid
in reservoir to prevent air from entering brake system.
BRAKE SYSTEM
q
with a light film of
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.
10
10.15