Front Caliper Installation - Polaris A09BG50AA User Manual

BRAKES
2. Coat piston with clean Polaris DOT 3 Brake Fluid
(C). Install piston (D) with a twisting motion while
pushing inward. Piston should slide in and out of
bore smoothly, with light resistance.
3. Lubricate the mounting bracket pins with Polaris
Premium All Season Grease, and install the
rubber dust seal boots.
Polaris Premium All Season Grease
(PN 2871423)
4. Compress the mounting bracket and make sure
the dust seals are fully seated. Install the pads as
shown on Page 9.33. Clean the disc and pads
with brake parts cleaner or denatured alcohol to
remove any dirt, oil or grease.
FRONT CALIPER
INSTALLATION
1. Install caliper on hub strut, and torque mounting
bolts.
9.14
18 ft. lbs.
(25 Nm)
Front Caliper Mounting Bolt Torque
18 ft. lbs. (25 Nm)
Brake Line Torque
Banjo Style: 15 ft. lbs. (21 Nm)
2. Install brake line and tighten securely with a line
wrench. Torque the brake lines to the proper
torque of 15 ft.lbs. (21 Nm).
3. Install the adjuster screw and turn until stationary
pad contacts disc, then back off 1/2 turn.
4. Follow brake bleeding procedure outlined in this
chapter.
5. Install wheels and torque wheel nuts to
specification.
Front Wheel Nut Torque
27 ft. lbs. (37 Nm).
15 ft. lbs.
(21 Nm)