Front Caliper Disassembly - Polaris RANGER 1000 2020 Service Manual

FRONT CALIPER DISASSEMBLY

1. Remove both brake pads from the caliper. Refer to
FRONT BRAKE PAD REMOVAL procedure.
2. Remove the mount bracket assembly
w
boots from caliper. Thoroughly clean caliper before
disassembly and prepare a clean work area.
3. Use a commercially available caliper piston pliers to
extract the pistons from the caliper.
CAUTION
Do not remove the caliper pistons with a standard
pliers. The piston sealing surfaces will become
damaged if a standard pliers is used.
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
4. Once the pistons are removed, use a pick to carefully
remove the square O-rings
rings should be replaced during caliper service.
q
and dust
5. Clean the caliper body, piston, and retaining bracket
r
with brake cleaner or alcohol.
Be sure to clean the seal grooves in caliper body.
BRAKE SYSTEM
e
from the caliper. O-
NOTICE
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