Table Of Contents - Mitsubishi PBV20N2 Service Manual

© Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All
PBV20N2 PBV20N2
5.3 5.3 Ordering spare Ordering spare parts ..........................................................
5.4 5.4 Opening Opening the the covers ............................
5.4.1 5.4.1
5.4.2 5.4.2
5.4.3 5.4.3
5.4.4 5.4.4
5.4.4.1 5.4.4.1
5.4.4.2 5.4.4.2
5.5 5.5 Removing the side Removing the
5.5.1 5.5.1
5.6 5.6 Removing the Removing
5.6.1 5.6.1
5.6.2 5.6.2
5.7 5.7 Transmission gear............................. Transmission
5.8 5.8 Bogie Bogie bearing .......................................... bearing ........................................................................................... 52
5.9 5.9 Traction Traction wheel ................. wheel .................................................................................
5.9.1 5.9.1
5.9.1.1 5.9.1.1
5.9.2 5.9.2 Assembly of the traction wheel ................................... Assembly of the traction wheel ....
5.10 5.10 Load wheels ............................................................ Load wheels ............................................................................................. 56
5.11 5.11 Lifting system and Lifting system
5.12 5.12 Castor wheels .......................................................................................... Castor wheels .......................................................................................... 59
5.12.1 5.12.1
5.12.2 5.12.2 Adjusting the castor wheels .................................. Adjusting the castor wheels ...
5.12.3 5.12.3 Assembly of the castor wheel ..................................... Assembly of the castor wheel ......
5.13 5.13 Castor Castor wheel wheel suspension
5.14 5.14 Disassembly of Disassembly of the
5.15 5.15 Tiller Tiller arm ............................................................................................... arm .................................................................................................. 67
5.16 5.16 Tiller Tiller arm arm joint
6 6 Electrical operation ..................................................... Electrical operation ............................................................................................... 72
6.1 6.1 Using the Using the schematic
6.2 6.2 Power source .................................................................................. Power source ........................................................................................... 75
6.3 6.3 Safety circuit Safety circuit (emergency stop
6.4 6.4 Key switch ............................................................. Key switch ................................................................................................ 75
6.5 6.5 Traction Traction ................................................. .................................................................................................... 76
6.6 6.6 AC motor opera AC motor operation
7 7 Battery maintenanc Battery maintenance e ...................................................
7.1 7.1 Safety regulations concerning the Safety regulations concerning the handling of lead-acid
7.2 7.2 Battery maintenan Battery maintenance ................................................................................ 7
7.2.1 7.2.1
7.2.2 7.2.2
7.2.3 7.2.3
7.2.4 7.2.4 Annual maintenance ... Annual maintenance ..................................
7.3 7.3 Recharging the Recharging
7.4 7.4 Measuring the Measuring the battery's specific
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parts ................................................................................ 3
covers ..................................................................................
Front cover Front cover ............................ ........................................................... .............................................................
Control panel .................................................. Control panel .................................................................................
Top cover Top cover .............................. ............................................................ .............................................................
Battery Battery cover cover .............................. .............................................................
Removing Removing the the battery battery cover cover lock ....... lock ......................................
Removing the battery cover' Removing the battery cover's s rubber absorbers .............................................. rubber absorbers ................................................ .. 41
side guards ............................................ guards .......................................................................
Replacing the side Replacing the side guard's gas guard's gas spring ........................ spring .......................................................
the operator's operator's platform platform ................................................... ............................................................ 44
Replacing the Replacing the operator's platform operator's platform gas spring
Removing the operator's platform Removing the operator's platform slide
gear.................................................................................... 51
......................................................................... 52
Disassembly Disassembly of of the the traction traction wheel......................... wheel........................................................
Replacing the Replacing the wheel wheel shaft shaft bolts ................................................. bolts .........................................................................
and fork fork carriage carriage ..................................................... ...............................................................
Disassembly Disassembly of of the the castor castor wheel...................... wheel.....................................................
..............................................................
suspension ..................................................... ......................................................................... 62
the drive drive unit unit suspension suspension ................................................
joint .................................................. ........................................................................................... 6
schematic diagram diagram ........................................................ ................................................................... 72
(emergency stop button) ............................................. button) ....................................................
tion .................................................... ..................................................................................
............................................................................................. 77
handling of lead-acid batteries ..........
ce ................................................................................ 79 9
Daily maintenance ............................ Daily maintenance ..........................................................
Weekly maintenance ....................................... Weekly maintenance ......................................................................
Monthly Monthly maintenance ...................................................... maintenance ....................................................................................
..............................................................
the battery battery ........................................................ ............................................................................. 80
battery's specific gravity ..... gravity ...................................................
Document ID: 615023 Document ID: 615023
Service Service Manual Manual
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gas spring ............................. .................................................... ....................... 48
slide bearing .............................................. bearing ................................................ .. 50
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batteries .......... 78
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