Mitsubishi PBV20N2 Service Manual page 14

© Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All
PBV20N2 PBV20N2
d. d. affixes affixes a a permanent permanent and
which the truck has which the truck has been modified or altered, together with the date of the
modification or alteration and the name and address of the organization that modification or alteration and the name and address of the organization that
accomplished those tasks. accomplished those tasks.
Switch off the truck's power before opening the cover of the motor compartment or Switch off the truck's
• •
the electrical system. the electrical system.
Relieve all pressure in the air, Relieve all pressure in the air, oil or water
• •
removing any lines, fittings or related items. Release the residual pressure when removing any lines, fittings or related items. Release the residual pressure when
removing a pressurized device. removing a pressurized device.
With sit-on trucks, dismount the seat for the duration of the service work. With sit-on trucks, dismount the seat for
• •
Before operating, lubricating or repairing the product, read all warning plates Before operating, lubricating or repairing the product,
• •
decals on the truck. decals on the truck.
Do not use your hands to check for oil leaks. Do not use your hands to check for oil leaks.
• •
To avoid burns, pay attention to the To avoid burns, pay attention to the hot sections and hot fluids in
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compartments, even when the truck is idle or compartments, even when the truck is idle or off.
Only use clean oil in the hydraulic system. Only use clean oil in the hydraulic system.
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Repairs requiring welding should be performed only with the appropriate reference Repairs requiring welding should be performed only with
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information and by personnel adequately trained and knowledgeable in welding information and by personnel adequately trained and knowledgeable in welding
procedures. Determine the type of metal and select the correct welding procedure procedures. Determine the type of metal and select the correct welding procedure
and electrodes, rods or wire to provide a weld metal strength equivalent at least to and electrodes, rods or wire to
that of the parent metal. that of the parent metal.
When welding, always disconnect the battery and electronic devices. Remove all When welding, always disconnect the battery
• •
paint from a 10 cm radius from the welding point to paint from a 10 cm radius from the welding point to avoid creating toxic gases
during welding. during welding.
Use proper lifting Use proper lifting procedures when removing any components. procedures when removing any components.
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Be careful when removing cover plates. Gradually remove the last two bolts or nuts Be careful when removing cover plates. Gradually remove the last two bolts
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located at opposite ends of the cover or located at opposite ends of the cover or device. Before removing the last two bolts
or nuts completely, pry the cover loose to relieve any springs or or nuts completely, pry the cover
Be careful when removing filler caps, breathers and plugs on the truck. Wrap a cloth Be careful when removing filler caps, breathers and plugs on the
• •
around the cap or plug to prevent being sprayed or splashed by liquids under around the cap or plug to prevent being sprayed or splashed by liquids under
pressure. Be aware that the danger of being sprayed or splashed is always greater pressure. Be aware that the danger of
immediately after stopping the truck, as the fluids are very hot. immediately after stopping the truck, as the fluids are
Use only well-maintained tools. Also make sure that you use the tools in a Use only well-maintained tools. Also make sure that you use
• •
way. way.
Reinstall all fasteners with the same part Reinstall all fasteners with the same part number. If a replacement is needed, do
• •
not use a fastener of not use a fastener of lesser quality.
Do not damage wiring during the removal process. Do not reuse any damaged Do not damage wiring during the removal process. Do not reuse any damaged
• •
wiring. When reinstalling, make sure the wiring does not come into contact with any wiring. When reinstalling, make sure the wiring does not come into
sharp corners or hot parts. Place all wiring away from the oil pipe. sharp corners or hot parts. Place all wiring away from the oil pipe.
rights rights reserved. reserved. Revision: B Revision: B
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and readily readily visible visible label label to to the
been modified or altered, together with the date of the
power before opening the cover of the motor compartment or
oil or water systems before disconnecting or systems before disconnecting or
the duration of the service work.
hot sections and hot fluids in lines, tubes and
off.
provide a weld metal strength equivalent at least to
and electronic devices. Remove all
device. Before removing the last two bolts
loose to relieve any springs or other pressures.
being sprayed or splashed is always greater
number. If a replacement is needed, do
lesser quality.
Document ID: 615023 Document ID: 615023
Service Manual Service Manual
the truck truck stating stating the the manner manner in in
read all warning plates and and
lines, tubes and
the appropriate reference
avoid creating toxic gases
or nuts
other pressures.
truck. Wrap a cloth
very hot.
the tools in a proper proper
contact with any
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