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Related Manuals for Mitsubishi Fuso FE Series 2008
Summary of Contents for Mitsubishi Fuso FE Series 2008
- Page 2 INTAKE AND EXHAUST ......15 This Service Manual contains maintenance and repair EMISSION CONTROL ......17 methods for the Mitsubishi Fuso Truck FE. FG Series. Read this manual carefully as an aid in providing cor- CLUTCH..........21 rect, efficient maintenance. Please note that the infor- MANUAL TRANSMISSION ....
- Page 3 Group 00 General Table of Contents Back Home Pub.No.TWSE0805-00...
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Page 4: Table Of Contents
INDEX EQUIPMENT TYPE CODES LIST ............00-2 POWER TRAIN TABLE ..............00-3 HOW TO READ THIS MANUAL ............00-4 CHASSIS NUMBER, ENGINE NUMBER, POWER TRAIN LABEL ..............00-8 VEHICLE IDENTIFICATION NUMBER ..........00-9 PRECAUTIONS FOR MAINTENANCE OPERATION ..... 00-10 JACKING UP THE VEHICLE ............00-22 DIAGNOSIS CODES ............... -
Page 5: Equipment Type Codes List
EQUIPMENT TYPE CODES LIST Component Name plate marking Code description Engine 4M50T7 Power version number Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C5W33 Disc outside diameter Facing material (W: Woven) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the clutch... -
Page 6: Power Train Table
POWER TRAIN TABLE Reduction & Vehicle model Engine Clutch Transmission Propeller shaft Rear axle differential Torque FE83DDZSLSUH 4M50T8 M036A6 R033T D033H converter Torque FE83DEZSLSUH 4M50T8 M036A6 R033T D033H converter Torque FE83DGZSLSUH 4M50T8 M036A6 R033T D033H converter Torque FE84DDZSLSUH 4M50T8 M036A6 R033T D033H converter... -
Page 7: How To Read This Manual
HOW TO READ THIS MANUAL This manual consists of the following parts: • Specifications • Structure and Operation • Troubleshooting • On-vehicle Inspection and Adjustment • Service procedures On-vehicle Inspection and Adjustment • Procedures for inspection and adjustment of individual parts and assemblies as mounted on the vehicle are de- scribed including specific items to check and adjust. - Page 8 Tightening torque • Values are directly specified for out-of-standard tightening torques for bolts and nuts. • Where there is no specified figure for tightening torque, follow the table covering standard tightening torques. (Values for standard tightening torques are based on thread size and material.) •...
- Page 9 HOW TO READ THIS MANUAL Symbol Denotation Application Remarks Specified values shown in table Parts not tightened to standard torques See Table of Standard Tightening Torques for Tightening torque (standard torques specified where neces- parts for which no tightening torques are speci- sary for servicing) fied.
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Page 11: Chassis Number, Engine Number, Power Train Label
CHASSIS NUMBER, ENGINE NUMBER, POWER TRAIN LABEL • Chassis and engine numbers are allocated to each vehicle and engine respectively in the order of production. These numbers are required at vehicle inspection for registration. • Power train label located in the position illustrated indicates the vehicle model, chassis number and information relevant to the vehicle’s power - train components. -
Page 12: Vehicle Identification Number
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) Country Japan Make Mitsubishi Fuso Type Incomplete vehicle Gross vehicle weight / Brake system A: 10,001 to 14,000 lbs. / Hydraulic B: 14,001 to 16,000 lbs. / Hydraulic C: 16,001 to 19,500 lbs. -
Page 13: Precautions For Maintenance Operation
PRECAUTIONS FOR MAINTENANCE OPERATION DANGER • This product contains or emits chemicals known to the State of California to cause cancer and birth de- fects or other reproductive harm. • Before performing service operations, inquire into the customer’s complaints and ascertain the condition by checking the total distance traveled, the conditions under which the vehicle is operated, and other relevant factors on the vehicle. - Page 14 • Take extreme care when removing/installing heavy items such as engine, transmission and axle. When lifting heavy items using a cable etc., observe the following precautions. • Identify the mass of the item being lifted. Use the cable that is strong enough to support the mass.
- Page 15 • Oil seals, packings, O-rings and other rubber parts, gaskets, and split pins must be replaced with new ones after removal. Use only genuine MITSUBISHI replacement parts. • When disassembling parts, visually check them for wear, cracks, damage, deformation, deterioration, rust, corrosion, defective ro- tation, fatigue, clogging and any other possible defect.
- Page 16 • Wear safety goggles when using a grinder or welder. Wear gloves when necessary, and watch out for sharp edges and oth- er items that might wound your hands. • Before working on the electrical system, disconnect the (–) bat- tery cable to prevent short circuits.
- Page 17 PRECAUTIONS FOR MAINTENANCE OPERATION • When applying a voltage to a part for inspection purposes, check that the (+) and (–) cables are connected properly then gradually increase the voltage from zero. Do not exceed the specified voltage. Remember that control units and sensors do not necessarily op- erate on the battery voltage.
- Page 18 (2) Inspections with connectors separated (2.1) Inspections on female terminals • Perform the inspection by carefully inserting a test probe into the terminals. Do not force the test probe into the terminals since this could deform them and cause poor connections. (2.2) Inspections on male terminals •...
- Page 19 PRECAUTIONS FOR MAINTENANCE OPERATION • Check that male and female terminals fit together tightly. • Check for defective connections caused by loose terminals, by rust on terminals, or by contamination of terminals by foreign substances. (2) Checking for loose terminals •...
- Page 20 1.4 Inspection of chassis ground • A special ground bolt is used to tighten a ground terminal. When servicing the ground point, be sure to follow the procedures de- scribed below: • When reinstalling the ground bolt Tighten the ground bolt to the specified torque. •...
- Page 21 PRECAUTIONS FOR MAINTENANCE OPERATION • Keep alternators dry. Water on alternators can cause internal short circuits and dam- age. • Never operate an alternator with the B and L terminals short-cir- cuited. Operation with the B and L terminals connected together would damage the diode trio.
- Page 22 3. Intermittent Faults • An intermittent fault typically occurs only under certain operating conditions. Once these conditions have been identified, the cause of the intermittent fault can be ascertained easily. First, ask the customer about the vehicle operating conditions and weather conditions under which the fault occurs.
- Page 23 PRECAUTIONS FOR MAINTENANCE OPERATION 4. Precautions for Arc Welding • When arc welding is performed, current from the welder flows to ground via the vehicle’s metal parts. Unless ap- propriate steps are taken, this current can damage control units, other electrical devices and wiring harnesses. And any electrical device near the point on the vehicle to which the (–) cable of the welder is connected, might be largely damaged.
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Page 25: Jacking Up The Vehicle
JACKING UP THE VEHICLE <Front of Vehicle> Jacking up procedure 1 Place chocks against the rear wheels. 2 Set a bottle jack or garage jack and jack up the front of the vehicle. 3 Support the front of the vehicle frame on jack stands. WARNING •...