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Fuso CANTER FE85DE6SLGP
Mitsubishi Fuso CANTER FE85DE6SLGP Manuals
Manuals and User Guides for Mitsubishi Fuso CANTER FE85DE6SLGP. We have
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Mitsubishi Fuso CANTER FE85DE6SLGP manual available for free PDF download: Shop Manual
Mitsubishi Fuso CANTER FE85DE6SLGP Shop Manual (337 pages)
EURO 4 For Colombia 4M5 diesel engine
Brand:
Mitsubishi
| Category:
Trucks
| Size: 14.63 MB
Table of Contents
Group Index
2
Table of Contents
4
Group 00 General
4
Vehicle Model Coding System
5
Equipment Type Codes List
6
Power Train Table
7
How to Read this Manual
9
Tightening Torque
10
Units
10
Illustrated Parts Breakdown and Service Procedures
11
How to Read Circuits (Electrical)
13
Code Number
14
Circuit Number, Wire Diameter, Wire Color
14
Major Harness Division
14
Connector Terminal Number
14
Wire Color
15
Chassis Number, Engine Number and Vihicle Identification Number
17
Vehicle Identification Number (V.I.N.)
18
Precautions for Maintenance Operation
19
General Precautions
19
Handling of Battery
22
Handling of Sensors, Relays and Electronic Control Units
22
Handling Precautions for Electric Circuits
23
Inspection of Harnesses
23
Inspections with Connectors Fitted Together
23
Waterproof Connectors
23
Inspections on Male Terminals
24
Inspection of Connectors
24
Visual Inspection
24
Checking for Loose Terminals
25
Inspections When a Fuse Blows
25
Inspection of Chassis Ground
25
Service Precautions for Alternators
26
Intermittent Faults
27
Precautions for Arc Welding
28
Precautions When Repainting
28
From Battery (–) Cable
28
Front of Vehicle
29
Jacking up the Vehicle
29
Jacking up Procedure
30
Rear of Vehicle
30
Access and Clearing of Stored Diagnosis Code
31
Systems and Diagnosis Code Displaying Methods
31
Using Multi-Use Tester
31
Preparation for System Inspection
32
Access of Diagnosis Code
33
Clearing of Diagnosis Code
33
Preparation for Inspection Using the Drive Recorder Function
33
To Extend the Cable
33
Erasing Diagnosis Codes
34
Present and Past Diagnosis Codes
34
Present Diagnosis Codes
34
Reading Diagnosis Codes
34
Diagnosis Codes
31
Table of Standard Tightening Torques
35
Tightening Torques
35
Hexagon Head Bolts and Stud Bolts
35
Engine
39
Specifications
40
Structure and Operation
41
Exploded View
41
Cylinder Head, Cylinder Head Gasket, Camshaft and Camshaft Frame
42
Valve Mechanism
43
Connecting Rod
44
Piston
44
Timing Gears
45
Flywheel
45
Balance Shafts
46
Reduction of Vertical Vibration
46
Crankcase and Main Bearings
47
Main Bearing
48
Thrust Plates
48
Oil Seals
49
Front Oil Seal
49
Rear Oil Seal
49
Troubleshooting
50
On-Vehicle Inspection and Adjustment
52
Measuring Compression Pressure
52
Service Standards
52
Special Tools (Unit: MM)
52
Inspection and Adjustment of Valve Clearances
54
Engine Removal and Installation
56
Removal Procedure
58
Removal: Engine and Transmission
58
Rocker Cover
60
Disassembly Sequence
61
Assembly Sequence
61
Lubricant And/Or Sealant
61
Rockers and Camshafts
62
Work before Removal
63
Releasing Valve Spring Tension
64
Removal: Rocker Shafts and Camshaft Frame
64
Inspection: Camshaft Bearing Free Span
64
Inspection: Camshaft Bearing-To-Camshaft Clearance
64
Installation: Camshaft
65
Installation: Rocker Shafts and Camshaft Frame
65
Rocker Shafts and Rockers
68
Inspection: Rocker (Roller) Radial Clearance
69
Inspection: Rocker Bushing-To-Rocker Shaft Clearance
69
Camshafts
72
Removal: Camshaft Gears
72
Inspection: Camshaft Gear-To-Camshaft Interference
73
Inspection: Camshaft
73
Cam Lift
73
Bend
73
Cylinder Head and Valve Mechanism
74
Removal: Valve Cotters
83
Inspection: Valves
83
Inspection: Valve Stem-To-Valve Guide Clearance
83
Replacement of Valve Guides
84
Inspection: Contact between Valve and Valve Seat
84
Inspection: Valve Seats
85
Valve Seat Width
85
Valve Sinkage from Cylinder Head Bottom Surface
85
Refacing the Valve Seat
85
Replacement of Valve Seat
86
Inspection: Cylinder Head Bottom Surface Distortion
86
Installation: Sealing Caps
87
Installation: Valve Stem Seal
87
Installation: Valve Cotter
87
Pistons, Connecting Rod and Cylinder Liners
88
Retaining Cylinder Liners
89
Inspection: Connecting Rod End Play
90
Inspection: Connecting Rod Bearing Span When Free
91
Inspection: Piston-To-Cylinder Liner Clearance
91
Replacement of Cylinder Liner
92
Installation: Connecting Rod Bearings
93
Installation: Piston and Connecting Rod
93
Piston and Connecting Rod
96
Inspection: Piston Pin-To-Piston Clearance
98
Inspection: Piston Pin-To-Connecting Rod Bushing Clearance
98
Replacement of Connecting Rod Bushing
98
Inspection: Connecting Rod Bend and Twist
99
Installation: Piston Rings
100
Flywheel
102
Inspection: Flywheel Friction Surface Runout
103
Inspection: Ring Gear
103
Inspection: Flywheel
104
Friction Surface Distortion
104
Friction Surface Height
104
Rectification of Friction Surface
104
Front Case
106
Removal: Vacuum Pump
107
Installation: Fan Pulley
107
Installation: Oil Jet
108
Installation: Front Case
108
Installation: Vacuum Pump
108
Timing Gears and Balance Shafts
110
Inspection: Idler Gear Bushing-To-Idler Shaft Clearance
113
Inspection: Fan Shaft Case Bushing-To-Fan Shaft Clearance
113
Inspection: Fan Shaft-To-Fan Gear Shaft Clearance
114
Inspection: Balance Shaft Bend
115
Installation: Balance Shafts
115
Installation: Timing Gears
116
Inspection: Crankshaft End Play
120
Removal: Lower Crankcase
120
Removal: Rear Oil Seal Slinger
120
Removal: Crankshaft Gear
120
Inspection: Main Bearing Span When Free
121
Inspection: Main Bearing-To-Crankshaft Oil Clearance
121
Inspection: Crankshaft
121
Grinding of Crankshaft
122
Crankshaft Undersize Dimensions (Unit: MM)
122
Inspection: Distortion of Upper Crankcase Top Surface
122
Installation: Rear Oil Seal Slinger
123
Installation: Crankshaft Gear
123
Installation: Thrust Plate
123
Installation: Main Bearings
123
Installation: Lower Crankcase
124
Installation: Rear Oil Seal
125
Balance Shaft Bushings
126
Replacement of Balance Shaft Bushing
127
Lubrication
130
Specifications
131
Lubrication System
132
Structure and Operation
132
Oil Pump
133
Oil Cooler
134
Bypass Valve
134
Engine Oil Pressure Switch
134
Oil Filter
135
Lubrication of Engine Components
136
Main Bearing and Connecting Rod Bearing
136
Check Valves and Oil Jets
137
Vacuum Pump
138
Turbocharger
138
Troubleshooting
139
Oil Filter Replacement
141
On-Vehicle Inspection and Adjustment
141
Engine Oil Replacement
143
Oil Pressure Measurement
144
Oil Pan, Oil Strainer and Oil Jets
145
Installation: Oil Pan
146
Oil Pump
147
Inspection: Driven Gear, Drive Gear and Gear and Case
148
Installation: Oil Pump Cover and Gear and Case
148
Installation: Oil Pump
149
Oil Filter
151
Oil Cooler
153
Fuel and Engine Control
155
Specifications
156
Fuel System (Flow of Fuel)
157
Structure and Operation
157
Engine Control
158
Fuel Filter
159
Troubleshooting
160
Work before Inspection and Adjustment
162
Inspecting and Adjusting No-Load Minimum and Maximum Speeds
162
Air-Bleeding of Fuel System
163
Fuel Filter Replacement
164
Fuel Tank
166
Spare Fuel Tank
168
Fuel Filter
170
Removal: Accelerator Pedal
174
Installation: Accelerator Pedal
174
Engine Control
174
Accelerator Linkage
176
Common Rail
178
Installation: Injection Pipe and Fuel Pipe
180
Fuel Pressure Sensor
180
Supply Pump
182
Installation: Supply Pump
184
Installation: Fuel Pipe
184
Injector
186
Engine Control System
188
Structure and Operation
189
Overview
189
Mprop
193
Zero Delivery Throttle
193
Overflow Valve
193
Flow Control Valve
193
Injection Not Taking Place
196
Start of Injection
196
End of Injection
197
Electronic Control System
198
System Block Diagram
198
Fuel Injection Control
200
Pilot Injection
200
Split Injection Control Basic Fuel Injection Quantity
200
Fuel Injection Timing Control
201
Fuel Injection Rate Adjustment Resistor Correction Amount
201
Main Injection Timing
201
Pilot Injection Timing
201
Auxiliary Brake Function
202
Idle-Up Function
202
Fault Diagnosis Function
202
Electronic Control Unit Connection Diagram
203
Inspections Based on Diagnosis Codes
205
Diagnosis Code List
205
Troubleshooting
205
Diagnosis Code Generation Conditions and Inspection Items
208
P0045: VGT Actuator (Open) (Warning Lamp Flashes: 51)
208
P0016: Ne SNSR Offset/Backup Mode (Warning Lamp Flashes: 14)
208
P0046: VGT Actuator (Performance) (Warning Lamp Flashes: 51)
208
P0047: VGT Actuator (Low)
209
P0087: CRS (too Low)
209
P0088: CRS (too High)
209
P0089: MPROP (over Load) (Warning Lamp Flashes: 63)
210
P0090: MPROP (Open Circuit) (Warning Lamp Flashes: 63)
210
P0092: MPROP (High) (Warning Lamp Flashes: 63)
210
P0091: MPROP (Low) (Warning Lamp Flashes: 63)
210
P0093: CRS (Fuel Leak) (Warning Lamp Flashes: 22)
211
P0101: Airflow Sensor (Plausibility) (Warning Lamp Flashes: 17)
211
P0102: Airflow Sensor (Low) (Warning Lamp Flashes: 17)
211
P0103: Airflow Sensor (High) (Warning Lamp Flashes: 17)
211
P0112: INT Air Temp. SNSR (Low) (Warning Lamp Flashes: 44)
212
P0113: INT Air Temp. SNSR (High) (Warning Lamp Flashes: 44)
212
P0116: Water Temp SNSR (Plausibility) (Warning Lamp Flashes: 21)
212
P0117: Water Temp SNSR (Low) (Warning Lamp Flashes: 21)
212
P0118: Water Temp SNSR (High) (Warning Lamp Flashes: 21)
213
P0120: TVA SNSR (Warning Lamp Flashes: 28)
213
P0148: CRS (Fuel Delivery) (Warning Lamp Flashes: 22, 23, 36)
213
P0191: CRS Pressure SNSR (Plausibility) (Warning Lamp Flashes: 11)
214
P0192: CRS Pressure SNSR (Low) (Warning Lamp Flashes: 11)
214
P0193: CRS Pressure SNSR (High) (Warning Lamp Flashes: 11)
214
P0201: Injector M/V-Cylinder 1 (Load) (Warning Lamp Flashes: 37)
214
P0202: Injector M/V-Cylinder 2 (Load) (Warning Lamp Flashes: 38)
215
P0203: Injector M/V-Cylinder 3 (Load) (Warning Lamp Flashes: 39)
215
P0219: Engine Overrunning (Warning Lamp Flashes: 7)
215
P0204: Injector M/V-Cylinder 4 (Load) (Warning Lamp Flashes: 8)
215
P0234: over Boost (Warning Lamp Flashes: 54)
216
P0236: Boost Press SNSR (Plausi) (Warning Lamp Flashes: 54)
216
P0237: Boost Press SNSR (Low) (Warning Lamp Flashes: 32)
216
P0238: Boost Press SNSR (High) (Warning Lamp Flashes: 32)
216
P0261: Injector #1-A (Low) (Warning Lamp Flashes: 37)
217
P0262: Injector #1-A (High) (Warning Lamp Flashes: 37)
217
Multi-Use Tester Service Data
239
Actuator Test Using Multi-Use Tester
242
Work When Replacing the Engine Electronic Control Unit
244
Writing a VIN (Entire Flow)
244
Procedure for Writing a VIN
244
Writing a VIN
245
Completion of VIN Writing
246
Result of VIN Writing
246
VIN Confirmation
246
Confirming and Deleting the Diagnosis Code
247
Electronic Control Unit Input/Output Table
248
Cooling
251
Specifications
252
Cooling System (Flow of Coolant)
254
Structure and Operation
254
Thermostat
255
Water Pump
255
Troubleshooting
256
On-Vehicle Inspection and Adjustment
258
Inspection and Adjustment of Belt Tension
258
Measurement Using Sonic Belt Tension Gauge
259
Inspection of Cracks or Damage of the Belt
262
Coolant Replacement and Cleaning of Cooling System
263
Draining of Coolant
263
Cleaning Procedure
263
Required Properties of Soft Water
263
Air Bleeding of Cooling System
265
Air/Gas Leakage Test
265
Disconnection and Connection of Hoses and Pipes
266
Radiator
270
Inspection: Radiator Air Leakage
271
Cooling Fan, Belt and Water Pump
272
Inspection: Automatic Cooling Fan Coupling
273
Cleaning: Automatic Cooling Fan Coupling
273
Removal: Fan Pulley
273
Tension Pulley
275
Thermostat
276
Pressure Cap and Water Outlet Case
278
Inspection: Pressure Cap
279
Pressure Valve Opening Pressure
279
Inspection of Vent Valve
279
Intake and Exhaust
280
Air Cleaner
281
Specifications
281
Structure and Operation
281
Turbocharger
282
Exhaust Shutter Valve
283
Diesel Particulate Filter
283
Troubleshooting
284
Measurement and Adjustment of Turbocharger Boost Pressure
285
Calculation of Intake Air Temperature Correction Value
285
Calculation of Atmospheric Pressure Correction Value
285
On-Vehicle Inspection and Adjustment
285
Calculation of Boost Pressure Correction Value
286
Turbocharger Adjustments
287
If Control Crank Fails to Contact Position Bolt
288
Checking Contact between Control Crank and Position Bolt
288
Actuator Shaft Length Adjustment
288
Position Bolt Length Adjustment
289
Cleaning and Inspection of Air Cleaner Element
291
Check for Looseness in Intake Manifold Mounting Bolts and Nuts
291
Check for Cracks and Gas Leakage in Exhaust Manifold
291
Check for Cracks and Gas Leakage in Turbocharger
291
Loose Turbocharger
292
Air Duct and Air Cleaner
293
Cleaning: Element
294
Inspection: Element
294
Installation: Air Cleaner Cap
294
Installation: Rubber Seal
294
Installation: Air Box
295
Installation: Connector
295
Installation: Air Duct
295
Installation: Air Hose
295
Turbocharger
297
Installation: Turbocharger
298
Work after Disassembly
300
Inspection: Pin Outer Diameter
301
Inspection: Play in Shaft Axis Direction of Turbine Assembly
301
Inspection: Lever Inner Diameter
301
Inspection: Joint Inner Diameter
301
Inspection: Actuator Shaft Stroke
302
Installation: Position Bolt
302
Installation: Joint
302
Installation: Pin
302
Intercooler
303
Inspection: Intercooler
304
Installation: Air Inlet Hose
304
Installation: Air Inlet Pipe LH
305
Intake Manifold
307
Inspection: Boost Air Temperature Sensor
308
Installation: Gasket
308
Exhaust Manifold
309
Exhaust Pipe
310
Installation: Front Pipe
310
Exhaust Shutter
311
Inspection: Air-Tightness of Power Chamber
312
Adjustment: Clevis
312
Adjustment: Butterfly Valve
312
Diesel Particulate Filter
313
Inspection: Pressure Pipe and Hose
315
Inspection: Diesel Particulate Filter
315
Group 15E Turbocharger Control System
316
Turbocharger Control Function
319
Turbocharger Actuator
319
Electronic Control Unit Wiring Diagram
320
Emission Control
321
Exhaust Gas Recirculation System
322
Structure and Operation
322
Crankcase Emission Control System
323
Exhaust Gas Recirculation Valve, Pipe and Cooler
324
Inspection: Air Leakage from EGR Cooler
325
Exhaust Gas Passage Side
325
Coolant Passage Side
325
Crankcase Emission Control System
326
Installation: PCV Hose
327
Installation: PCV Hose B
327
Installation: Breather Cover a
327
Exhaust Gas Recirculation
332
Exhaust Gas Recirculation Valve Control Function
332
Exhaust Gas Recirculation Valve
332
Intake Throttle Control Function
332
Intake Throttle
333
Diesel Particulate Filter Clogged Warning Function
333
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