Mitsubishi PBV20N2 Service Manual
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Mitsubishi PBV20N2 Service Manual

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English 2013
English 2013
SERVICE MANUAL
SERVICE MANUAL
https://www.forkliftpdfmanuals.com/
PBV20N2
PBV20N2
615023
615023

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  • Page 1         SERVICE MANUAL SERVICE MANUAL PBV20N2 PBV20N2 615023 615023 English 2013 English 2013 https://www.forkliftpdfmanuals.com/...
  • Page 2 Copyright © 2013 by Mitsubishi Forklift Trucks, bv. All rights reserved. Mitsubishi Forklift Trucks® is a registered trademark of Mitsubishi Heavy Industries®, Inc. All brand or product Mitsubishi Forklift Trucks® is a registered trademark of Mitsubishi Heavy Industries®, Inc. All brand or product...
  • Page 3         Transportatio Transportation n ............................33 ......... 33 3 (244) 3 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023 https://www.forkliftpdfmanuals.com/...

  • Page 4: Table Of Contents

    Measuring the battery's specific battery's specific gravity ..gravity ....................82         4 (244) 4 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B   ...
  • Page 5  Acquiring the VACC without Truck Tool  Acquiring the VACC without Truck Tool ........................129 5 (244) 5 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 6 Removing the controller for controller for lifting lifting and lowering ........and lowering ............191 6 (244) 6 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 7 APPENDIX APPENDIX A: A: Stickers Stickers ..............................2 ..........238 7 (244) 7 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023 https://www.forkliftpdfmanuals.com/...
  • Page 8 Unauthorized copying and lending of this material is Unauthorized copying and lending of this material is strictly prohibited. strictly prohibited. 8 (244) 8 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 9 Explosion and Explosion and Corrosive hazard Corrosive hazard fire hazard fire hazard 9 (244) 9 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023 https://www.forkliftpdfmanuals.com/...
  • Page 10 Batteries marked with this sign must Batteries marked with this sign must be recycled. be recycled. 10 (244) 10 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 11 1 1 L L 0.264 0.264 US.gal. US.gal. Volume Volume 11 (244) 11 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023 https://www.forkliftpdfmanuals.com/...
  • Page 12 12 (244) 12 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 13 13 (244) 13 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 14 Place all wiring away from the oil pipe. sharp corners or hot parts. Place all wiring away from the oil pipe. 14 (244) 14 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved. ...
  • Page 15 15 (244) 15 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved. ...
  • Page 16     PBV20N2 - Pedestrian Power Pallet Truck - PBV20N2 - Pedestrian Power Pallet Truck - a five-wheel ride-on and pedestrian- a five-wheel ride-on and pedestrian- • • operated electric pallet truck, equipped with a multifunctional tiller control for driving, operated electric pallet truck, equipped with a multifunctional tiller control for driving, steering and load handling.
  • Page 17 3. 3. Battery connector (under the battery Battery connector (under the battery cover) cover) 17 (244) 17 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 18 The tiller arm turns ± 100 The tiller arm turns ± 100 degrees. degrees. Steering Steering 18 (244) 18 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 19 1. 1. Driving position Driving position 2. 2. Emergency braking Emergency braking 19 (244) 19 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023 https://www.forkliftpdfmanuals.com/...
  • Page 20   In case of an In case of an accident. accident. • • 20 (244) 20 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B   ...
  • Page 21 9 km/h) is activated. energy consumption and deceleration, maximum speed 9 km/h) is activated. 21 (244) 21 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved. ...
  • Page 22 LED indicator: • •     Flashing red = alarm Flashing red = alarm 22 (244) 22 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B   ...
  • Page 23     guards and operator’s platform, see the section guards and operator’s platform, see the section 8.5.1.  8.5.1. 23 (244) 23 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 24 There is also an optional 12 km/h speed mode available, where the top speed is adjusted according to the load. adjusted according to the load.     24 (244) 24 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 25 NOTE: The forward-driving direction is determined in EN ISO 3691-1:2012 Annex A. NOTE: The forward-driving direction is determined in EN ISO 3691-1:2012 Annex A. 25 (244) 25 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved. ...
  • Page 26 Electric panel (covered with a plastic 2. 2. Drive unit Drive unit electrical panel cover) electrical panel cover) 26 (244) 26 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B   ...
  • Page 27 Main contactor K1 7. 7. Controller fan (behind the electric panel) Controller fan (behind the electric panel) 27 (244) 27 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 28 2. 2. 4. 4. Hydraulic aggregate Hydraulic aggregate Traction motor Traction motor 28 (244) 28 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023 https://www.forkliftpdfmanuals.com/...
  • Page 29 The correct tightening torque for the traction motor power terminals is 6 Nm. The correct tightening torque for the traction motor power terminals is 6 Nm. 29 (244) 29 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved. ...
  • Page 30 Operator’s platform sensors, two on Operator’s platform sensors, two on the right-hand side the right-hand side • • 30 (244) 30 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 31 31 (244) 31 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 32 Figure 17. Jack points Figure 17. Jack points 32 (244) 32 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 33 Figure 19 below shows an example on how to secure the below shows an example on how to secure the truck safely for transportation. truck safely for transportation. 33 (244) 33 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...

  • Page 34: Parts

    Before opening the truck’s covers, turn the key switch to the OFF position and itch to the OFF position and disconnect the battery plug/connector. disconnect the battery plug/connector. 34 (244) 34 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 35: Front Front Cover Cover

    35 (244) 35 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 36 1. 1. Remove the two screws holding the Remove the two screws holding the control panel in place. control panel in place. 36 (244) 36 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 37: Top Top Cover Cover

    NOTE: You must remove the control panel before you can open the truck’s top cover. NOTE: You must remove the control panel before you can open the truck’s top cover. 37 (244) 37 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved. ...

  • Page 38: Battery Battery Cover Cover

    1. 1. Locking button Locking button 2. 2. Battery cover Battery cover 38 (244) 38 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023 https://www.forkliftpdfmanuals.com/...
  • Page 39     the way to the way to the locking position. the locking position. 39 (244) 39 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 40: Removing Removing The The Battery Battery Cover Cover Lock

    2. 2. Remove the lock. Remove the lock. 40 (244) 40 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 41 Side guard Side guard 2. 2. Side guard’s gas spring Side guard’s gas spring 41 (244) 41 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 42 Figure 27. Side guard’s gas spring overview Figure 27. Side guard’s gas spring overview 42 (244) 42 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 43 6. 6. Fasten the front screw on the Fasten the front screw on the triangular mountin triangular mounting plate. g plate. 43 (244) 43 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 44: Rubber Absorbers

    2. 2. Remove the rubber absorbers using Remove the rubber absorbers using a support bar. a support bar. 44 (244) 44 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 45 See operator’s platform from lifting too much. See Figure 29  Figure 29 below. below. 45 (244) 45 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 46 Manual Figure 29. Supporting the operator’s platform during installation Figure 29. Supporting the operator’s platform during installation 46 (244) 46 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 47 9. 9. Operator’s platform Operator’s platform 5. 5. Slide bearing Slide bearing 47 (244) 47 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023 https://www.forkliftpdfmanuals.com/...
  • Page 48 Also remove the ball screwdriver. Also remove the ball  joint if need  joint if needed. 48 (244) 48 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 49  Attach the rubber mat to the o ber mat to the operator’s plat perator’s platform. form. 49 (244) 49 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 50 6. 6. Remove the mounting bracket. Remove the mounting bracket. 7. 7. Remove the slide bearing. Remove the slide bearing. 50 (244) 50 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 51: Transmission Transmission Gear

    Transmission oil is hazardous waste that must be Transmission oil is hazardous waste that must be disposed of accordingly. disposed of accordingly. 51 (244) 51 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...

  • Page 52: Bogie Bogie Bearing

    52 (244) 52 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...

  • Page 53: Wheel

    For instructions, see the needed. For instructions, see the section section 5.9.1.1  5.9.1.1 below. below. 53 (244) 53 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B   ...
  • Page 54 Use e.g. a rod or a crowbar to lock the wheel shaft in place. the wheel shaft in place. 54 (244) 54 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 55 80 Nm. 80 Nm. 55 (244) 55 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 56: Load Load Wheels

    Check the condition of the bracket shafts. Replace the part, if shafts. Replace the part, if needed. needed. 56 (244) 56 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 57 Assemble the linkage mechanism by repeating the steps in reversed order. the steps in reversed order. 57 (244) 57 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 58 8. 8. Remove the push rod shaft. Remove the push rod shaft. 58 (244) 58 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 59: Castor Castor Wheels

    90 mm. 90 mm. 59 (244) 59 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 60: Wheel

    1. location 1. 60 (244) 60 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 61 5. 5. Check that the castor wheel rotates properly. Check that the castor wheel rotates properly. 61 (244) 61 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.  https://www.forkliftpdfmanuals.com/  ...
  • Page 62 2. 2. Remove the castor wheel Remove the castor wheel suspension mechanism. suspension mechanism. 62 (244) 62 (244)    https://www.forkliftpdfmanuals.com/ © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 63 63 (244) 63 (244)    https://www.forkliftpdfmanuals.com/ © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 64 Slide bearing Slide bearing 5. 5. Cable mounting bracket Cable mounting bracket 64 (244) 64 (244)    https://www.forkliftpdfmanuals.com/ © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B   ...
  • Page 65 8. 8. Remove the springs. Remove the springs. 65 (244) 65 (244)    https://www.forkliftpdfmanuals.com/ © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 66 15. Remove the slide bearings. Remove the slide bearings. https://www.forkliftpdfmanuals.com/ 66 (244) 66 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 67: Tiller Tiller Arm

    2. 2. Remove the tiller connectors from Remove the tiller connectors from the motor. the motor. https://www.forkliftpdfmanuals.com/ 67 (244) 67 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 68 68 (244) 68 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 69: Arm

    3. 3. Pull the aisle pipe up. Pull the aisle pipe up. https://www.forkliftpdfmanuals.com/ 69 (244) 69 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 70 6. 6. Pull the gas spring out. Pull the gas spring out. https://www.forkliftpdfmanuals.com/ 70 (244) 70 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 71 8. 8. Remove the shaft. Remove the shaft. 9. 9. Remove the bearings. Remove the bearings. https://www.forkliftpdfmanuals.com/ 71 (244) 71 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 72: Electrical Electrical Operation

     Figure 44 below shows a part of below shows a part of a schematic diagram. a schematic diagram. https://www.forkliftpdfmanuals.com/ 72 (244) 72 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 73 “J” (e.g. J3) are references marked with an odd “J” (e.g. J3) are negative (-). negative (-). https://www.forkliftpdfmanuals.com/ 73 (244) 73 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 74 Figure 46. Page numbers (4/9), circuit diagram number (3-7109) and revision letter (H) Figure 46. Page numbers (4/9), circuit diagram number (3-7109) and revision letter (H) https://www.forkliftpdfmanuals.com/ 74 (244) 74 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...

  • Page 75: Power Power Source

    1. The main voltage is supplied to the terminal BF on the traction controller. terminal BF on the traction controller. https://www.forkliftpdfmanuals.com/ 75 (244) 75 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...

  • Page 76: Tion

    76 (244) 76 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 77 77 (244) 77 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 78 Pay attention to the hazards that can be caused by batteries. hazards that can be caused by batteries. https://www.forkliftpdfmanuals.com/ 78 (244) 78 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 79 79 (244) 79 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 80 Disconnect the battery connector and connect it to the charger. and connect it to the charger. https://www.forkliftpdfmanuals.com/ 80 (244) 80 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 81 81 (244) 81 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 82 82 (244) 82 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 83 13 mm socket wrench to release the 13 mm socket wrench to release the latch. latch. https://www.forkliftpdfmanuals.com/ 83 (244) 83 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 84 9. 9. Close the battery cover. Close the battery cover. https://www.forkliftpdfmanuals.com/ 84 (244) 84 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 85 85 (244) 85 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 86 86 (244) 86 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 87 Initial lower/lift switches Initial lower/lift switches 2. 2. Horn Horn https://www.forkliftpdfmanuals.com/ 87 (244) 87 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023...
  • Page 88 5. 5. Safety button Safety button 3. 3.  Accelerator knob  Accelerator knob https://www.forkliftpdfmanuals.com/ 88 (244) 88 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B   ...
  • Page 89 5. 5. Remove the safety button. Remove the safety button. https://www.forkliftpdfmanuals.com/ 89 (244) 89 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B   ...
  • Page 90 (10 correctly before the clue dries (10 seconds). seconds). https://www.forkliftpdfmanuals.com/ 90 (244) 90 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 91 2. 2. Remove the safety button. For instructions, see section Remove the safety button. For instructions, see section 8.1.3  8.1.3 above. above. https://www.forkliftpdfmanuals.com/ 91 (244) 91 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 92 7. 7. Pull out the accelerator wires from Pull out the accelerator wires from the accelerator connector. the accelerator connector. https://www.forkliftpdfmanuals.com/ 92 (244) 92 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 93 White/Brown White/Brown Sensor Sensor 0 0 V V https://www.forkliftpdfmanuals.com/ 93 (244) 93 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023...
  • Page 94 4. 4. Fuses Fuses Controller fan (behind the electric panel) Controller fan (behind the electric panel) https://www.forkliftpdfmanuals.com/ 94 (244) 94 (244) © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved. Revision: B Revision: B...
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  • Page 186 185 (244) 185 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 187 186 (244) 186 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 188 187 (244) 187 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 189 188 (244) 188 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 190 189 (244) 189 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 191 190 (244) 190 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 192 191 (244) 191 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 193 192 (244) 192 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 194 193 (244) 193 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 195 194 (244) 194 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 196 195 (244) 195 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 197 196 (244) 196 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 198 197 (244) 197 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 199 Figure 98. Battery lock sensor overview Figure 98. Battery lock sensor overview 198 (244) 198 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023  ...
  • Page 200 199 (244) 199 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 201 200 (244) 200 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 202 201 (244) 201 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 203 202 (244) 202 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 204 203 (244) 203 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 205 204 (244) 204 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 206 205 (244) 205 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 207 206 (244) 206 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 208 207 (244) 207 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 209 208 (244) 208 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 210  A13 GND (XA2 A/13)  A13 GND (XA2 A/13) (temperature sensor negative) (temperature sensor negative) 209 (244) 209 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 211 210 (244) 210 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 212 211 (244) 211 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 213 212 (244) 212 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 214 213 (244) 213 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 215 214 (244) 214 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 216 215 (244) 215 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 217 216 (244) 216 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 218 (center) when installed to the truck. correct position (center) when installed to the truck. 217 (244) 217 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 219 6. 6. Turn Turn the the tiller tiller straight straight forward. forward. 218 (244) 218 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023  ...
  • Page 220 219 (244) 219 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 221 220 (244) 220 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 222 1ST ANGLE FINE 1ST ANGLE FINE 221 (244) 221 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 223 POT) and "Maximum wheel angle" (SET MAX FB POT). "Maximum wheel angle" (SET MAX FB POT). 222 (244) 222 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 224 223 (244) 223 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 225 224 (244) 224 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 226 (not adjustable) for too long. If this alarm occurs permanently, replace the steering controller. If this alarm occurs permanently, replace the steering controller. 225 (244) 225 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved. ...
  • Page 227 In such a case, replace the encoder counting. In such a case, replace the steering controller. steering controller. 226 (244) 226 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 228 227 (244) 227 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 229 In such a case, replace the active steering directions. In such a case, replace the steering controller. steering controller. 228 (244) 228 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.   ...
  • Page 230 229 (244) 229 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 231 230 (244) 230 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 232 [mm] [mm] 4.15 4.15 231 (244) 231 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023  ...
  • Page 233 Whole-body vibration according to EN 13 [m/s /s ] 0,8 8 059:2002+A1:2008 059:2002+A1:2008 232 (244) 232 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B   ...
  • Page 234 233 (244) 233 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 235 ........sensor ..........199 .... 199 Fuses........Fuses..........103 ... 103 234 (244) 234 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023  ...
  • Page 236 Disassembly of Disassembly of the the load wheel load wheel .... 56 .... 56 235 (244) 235 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B ...
  • Page 237 See    ............Motor compartment  Motor compartment      236 (244) 236 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023  ...
  • Page 238 237 (244) 237 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 239 Figure 111. Operation warning sticker Figure 111. Operation warning sticker 238 (244) 238 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023  ...
  • Page 240 239 (244) 239 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 241 240 (244) 240 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 242 241 (244) 241 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023         PBV20N2 PBV20N2 Service...
  • Page 243 242 (244) 242 (244)    © Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All rights reserved. rights reserved.    Revision: B Revision: B    Document ID: 615023 Document ID: 615023 https://www.forkliftpdfmanuals.com/...
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