Mitsubishi PBV20N2 Service Manual page 5

© Mitsubishi Forklift Trucks 2013. All © Mitsubishi Forklift Trucks 2013. All
PBV20N2 PBV20N2
7.5 7.5 Replacing the Replacing
8 8 Electric system Electric system maintenan maintenance .........................................................
8.1 8.1 Tiller Tiller arm ............................................................................................... arm .................................................................................................. 85
8.1.1 8.1.1
8.1.2 8.1.2
8.1.3 8.1.3
8.1.3.1 8.1.3.1
8.1.4 8.1.4
8.1.5 8.1.5
8.2 8.2 Electric Electric panel panel ...................................................
8.2.1 8.2.1
8.2.2 8.2.2
8.2.3 8.2.3
8.2.3.1 8.2.3.1
8.2.3.2 8.2.3.2
8.2.3.3 8.2.3.3
8.2.3.4 8.2.3.4
8.2.3.5 8.2.3.5
8.2.4 8.2.4
8.2.5 8.2.5
8.2.6 8.2.6 Accessing the controller fan ............................. Accessing the controller fan
8.3 8.3 Motor compartmen Motor compartment ................................................................................ 10
8.3.1 8.3.1
8.3.2 8.3.2
8.3.3 8.3.3
8.3.4 8.3.4 Assembly of the splined shaft-hub connection ............................ Assembly of the splined shaft-hub connection
8.3.5 8.3.5
8.3.6 8.3.6
8.3.6.1 8.3.6.1
8.3.7 8.3.7
8.3.7.1 8.3.7.1
8.4 8.4 Pump Pump motor .... motor ............................................................
8.4.1 8.4.1
8.5 8.5 Sensors ................................................. Sensors .................................................................................................. 117
8.5.1 8.5.1
8.6 8.6 Switches and Switches
8.6.1 8.6.1
8.6.2 8.6.2
8.6.3 8.6.3
8.7 8.7 Horn .................................................... Horn ....................................................................................................... 12
8.7.1 8.7.1
8.8 8.8 Wiring harnesses Wiring harnesses and
8.8.1 8.8.1
9 9 Electric system adjustments Electric system adjustments and
9.1 9.1 Calibrating the Calibrating
9.1.1 9.1.1 Acquiring the VACC with TruckTool Acquiring the VACC with TruckTool ............................
9.1.2 9.1.2 Acquiring the VACC without Truck Tool Acquiring the VACC without Truck Tool ...........................
rights reserved. rights reserved. Revision: B Revision: B
https://www.forkliftpdfmanuals.com/
the battery ................................................. battery ...............................................................................
ce ............................................................................... 85
Removing Removing the the tiller tiller head ................................................. head ................................................................................
Removing Removing the the tiller tiller head s head s witches............................... witches.............................................................
Removing the Removing the safety safety button ................................................. button ...............................................................................
Installing the Installing the rubber rubber handles ....................... handles ......................................................
Removing Removing the the accelerator ............................................... accelerator ..............................................................................
Installing Installing the the accelerator ............................................ accelerator ...........................................................................
............................................................................................ 94
Removing Removing the the controller controller cover ................................................... cover ...........................................................................
Zapi COMBIACX Zapi COMBIACX Power Power Controller .................................. Controller ................................................................
Zapi COMBIACX Zapi COMBIACX connectors ..................................................... connectors .............................................................................
CNA external CNA external connector ................................... connector .................................................................
CNB CNB external external connector ................................... connector .................................................................
CNC CNC external external connector ................... connector ..................................................
CND CND external external connector ................... connector ..................................................
Description of of the Description the power c power c onnections ......................... onnections ........................................................
Contactors and Contactors and relays relays ........................... ..........................................................
Fuses .............................. Fuses ............................................................. ..............................................................
............................................................
t ................................................................................ 106 6
Removing Removing the the drive drive unit .................................................. unit ................................................................................
Disassembly Disassembly of of the the drive drive unit ................................ unit ...............................................................
Installation Installation of of the the traction traction motor .................. motor .................................................
Temperature Temperature sensor sensor check check .............................. .............................................................
HALL sensor HALL sensor .............................. .............................................................
Replacing the Replacing the HALL HALL sensor ....................................................... sensor .............................................................................
Magnetic brake ...................................... Magnetic brake ....................................................................
Coil resistance Coil resistance measurement . measurement ................................ ..............................................................
........................................................................................ 115
Solenoid Solenoid valve ................................................. valve ...............................................................................
Tiller, side guard Tiller, side guard and operator's and operator's platform sensors ......................
and buttons ......... buttons ......................................................................... .................................................................... 120
Emergency Emergency stop stop button .............................................. button ............................................................................
Key switch Key switch ............................. ........................................................... .............................................................
Tiller Tiller head head micro micro switch switch .............................. ...............................................................
Diode Diode test test with with a a multimeter ... multimeter .................................. ..............................................................
and cables cables ........................................................ ................................................................. 12
Installing Installing the the traction traction motor motor cables.............................. cables.............................................................
and measure measurements
the accelerator ........................... accelerator .....................................................................
Document ID: 615023 Document ID: 615023
Service Manual Service Manual
.............................. 82
...................... 85
...................................
.......................................
.............................. 88
....................................................... ........................ 90
...................................
........................................
......................................... 94
........................ 95
..................................
........................ 96
..................................................
..................................................
............................................................. ................................... 99
............................................................. ................................. 100
.....................................
........................................................... ............................ 101
.................................................. 103
................................................
................................. ... 107
...........................................
..................................................... ...................... 109
................................................. ..................... 110
................................................
............................................................. ....................................... 112
...................... 113
........................................................... 114 ............................. 114
...........................................
................................ 115
................................................. 116
................................................. 117
platform sensors ........................................... ..................... 117
......................................
............................................. 121
...................................................... ..................... 122
................................................... 123 3
...........................................
.....................................
ments ............................................ ............................................ 128
.......................................... 128
........................................................... .....................................
.......................................................... ................................ . 129
82
... 85
.... 85 85
......... 87 87
88
90
.... 91 91
......... 93 93
95
.... 96 96
96
.................... 97 97
.................... 98 98
..... 99
... 100
...... 101 101
101
................... 103
................. 104 104
107
............ 108 108
109
110
................. 111 111
......... 112
113
............ 115 115
................... 116
117
.... 120
........ 120 120
.............. 121
122
............ 123 123
......... 124 4
...... 126 126
128
128
...... 128 128
129
5 (244) 5 (244)