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HVAC System
6. Move air filter duct aside.
7. Release 3 clips securing air temperature sensor harness
to front bumper armature.
8. Remove 2 bolts securing PAS cooler to radiator and
tie aside.
9. Remove 10 nuts securing bumper armature, collect 10
washers and with assistance, remove bumper armature.
10. Remove 4 screws securing cooling system air duct to
radiator and remove duct.
11. Remove bolt securing compressor pipe to condenser
and disconnect pipe. Discard O-ring.
Caution: Always fit plugs to open connections to prevent
contamination.
Version 2.0
12. Remove 2 bolts securing condenser to radiator, lift
and release condenser from mounting lugs and remove
condenser.
Refit
1. If the same condenser is being fitted:
a. Remove plug from condenser. Remove and discard
O-rings.
b. Remove and discard filter and desiccant pack from
condenser.
c. Fit new desiccant pack.
Caution: Do not remove desiccant pack from packaging
until immediately before installation in condenser.
d. Fit new filter.
e. Lubricate new O-rings and threads of plug with clean
refrigerant oil.
f. Fit O-ring to plug.
g. Fit plug to condenser and tighten to 12 Nm
h. Ensure the mating faces condenser and A/C pipe are
clean.
2. Lubricate new O-rings and sealing washer with clean
refrigerant oil and fit to A/C pipes.
3. Fit condenser to radiator lugs, fit and tighten screws
to5 Nm
4. Remove plug and fit compressor pipe to condenser,
secure with bolt and tighten to 7-10 Nm
5. Fit cooling system air duct to radiator, secure with bolt
and tighten to 7-10 Nm
6. Fit PAS cooler to front bumper armature, fit bolts and
tighten to 7-10 Nm
7. Position bumper armature to body and fit nuts to
between 19-23 Nm
8. Fit harness clips to armature.
9. Connect condenser pipe to condenser.
10. Position bonnet locking platform to body, fit and tighten
HVAC Structure
476
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