MG MG5 SW EV 2020 Manual
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MG MG5 SW EV 2020 Manual

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Preface...................................................................................................................................... 3
Emergency Rescue Manual Introduction.................................................................................................................... 3
Electric and Hybrid Vehicle Identification.................................................................................................................. 4
High Voltage Identification ............................................................................................................................................ 5
High-voltage System............................................................................................................... 7
High Voltage System Components.............................................................................................................................. 7
Emergency Rescue .................................................................................................................. 9
Safety Instructions for Emergency Rescue ................................................................................................................ 9
High Voltage Isolation.....................................................................................................................................................11
Vehicle on Fire..................................................................................................................................................................15
Waterlogged Vehicle.......................................................................................................................................................17
Cutting ...............................................................................................................................................................................18
JACKING OR LIFTING .................................................................................................................................................19
Vehicle Recovery after Accident..................................................................................................................................20
Parking Operations .........................................................................................................................................................22
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  • Page 1: Table Of Contents

    CONTENTS Preface............................3 Emergency Rescue Manual Introduction........................3 Electric and Hybrid Vehicle Identification........................4 High Voltage Identification ............................5 High-voltage System....................... 7 High Voltage System Components..........................7 Emergency Rescue ........................9 Safety Instructions for Emergency Rescue ........................ 9 High Voltage Isolation..............................11 Vehicle on Fire..................................15 Waterlogged Vehicle...............................17 Cutting ....................................18...
  • Page 2 CONTENTS Vehicle Data..........................23 Vehicle Information .................................23 Parameters of High Voltage Battery ...........................24...

  • Page 3: Preface

    In the event of an accident or emergency the For first and second responders, please consult the nearest operator must have a complete understanding of high MG Authorised Repairer for assistance – see website for voltage systems and the health and safety protocols that details: https://mg.co.uk/dealers/...

  • Page 4: Electric And Hybrid Vehicle Identification

    PREFACE Electric and Hybrid Vehicle Identification Electric or Hybrid vehicles can be recognised easily by logo's or badges placed in these locations:...

  • Page 5: High Voltage Identification

    PREFACE High Voltage Identification Always observe the safety instructions and requirements outlined on the warning labels associated with the high voltage system. Not all high voltage components are labeled. Wear complete insulation protection equipment at all times during rescue. Generally high voltage systems and components that may be hazardous will carry identification, in general DO NOT touch any orange coloured components, any orange wires or anything featuring high voltage warning labels without permission or prior knowledge of high voltage systems and isolation procedures.
  • Page 6 PREFACE High Voltage Mark High Voltage Harness High Voltage High Voltage Label Manual Service Connector Disconnect High voltage warning High voltage wiring High voltage High voltage labels The Manual Service sign, indicating that is orange in colour, connections are are located on high Disconnect device the corresponding this denotes that the...

  • Page 7: High-Voltage System

    HIGH-VOLTAGE SYSTEM High Voltage System Components 1 Rapid/Slow Charging Port 2 Battery Heater 3 Combined Charging Unit 4 Electric Drive Transmission 5 High Voltage Harness 6 Manual Service Disconnect 7 High Voltage Battery 8 Electric A/C Heater 9 Electric A/C Compressor 10 Power Distribution Unit...

  • Page 9: Emergency Rescue

    EMERGENCY RESCUE Safety Instructions for Emergency Rescue • During rescue, please observe the safety precautions associated with high voltage power. In all cases, priority must be given to the safety of personnel. • Any components that feature high voltage warning labels or are orange in colour will feature high voltage electricity. Always observe any safety instructions displayed on any warning labels.
  • Page 10 EMERGENCY RESCUE Protective Equipment Insulated tools, withstand voltages Where it is necessary to operate or work with high up to 1 kV voltage components it should be carried out by qualified personnel. Any operations should only be carried out using the correct personal protective equipment and Insulation pad, withstand voltages insulated tools.

  • Page 11: High Voltage Isolation

    EMERGENCY RESCUE High Voltage Isolation Disconnect 12V Low Voltage Battery Pull the bonnet release handle (figure A), move the In cases where the vehicle power system can be shut down release handle of safety lock (Figure B), and open the normally the high voltage system can be isolated by rescue bonnet.
  • Page 12 EMERGENCY RESCUE Cut off the Front Compartment Low Voltage 2 Disconnect or cut off the 12V battery negative cable. Harness Open the bonnet and remove the front compartment trim cover. 2 Disconnect the high voltage system by cutting the front compartment low voltage harness (as shown in the figure).
  • Page 13 EMERGENCY RESCUE Manual Service Disconnect Removal Where it is necessary to operate or work with high voltage components it should be carried out by qualified personnel. Any operations should only be carried out using the correct insulated personal protective equipment and insulated tools.
  • Page 14 EMERGENCY RESCUE IMPORTANT Prior to disassembly of any high-voltage system components, you MUST confirm whether the high-voltage circuit voltage is within the safe range (the effective voltage value is no more than 30V (AC) and no more than 60V (DC)) with special equipment (voltmeter, etc.) first and then take appropriate actions.

  • Page 15: Vehicle On Fire

    EMERGENCY RESCUE Vehicle on Fire to reduce the temperature of the high-voltage battery pack. (If no one is trapped and the rescue conditions In cases of rescue during vehicle fire, permit, the rescue personnel can choose to let it burn always wear complete personal protective out.
  • Page 16 • After rescue or recovery it is important that any high voltage components or batteries are correctly handled and disposed of. Please seek advice from an MG Authorised Repairer. Fire Extinguisher Any fire extinguishers should be individually purchased by...

  • Page 17: Waterlogged Vehicle

    • When recovering vehicles, it is not allowed to tow them directly. Suitable recovery vehicles must be used for transportation. • After rescue or recovery it is important that any high voltage components or batteries are correctly handled and disposed of. Please seek advice from an MG Authorised Repairer.

  • Page 18: Cutting

    EMERGENCY RESCUE Cutting No matter what disable procedure is used, care should always be taken with all high-voltage components to avoid possible power-on risks, cutting, squeezing or touching high voltage components may cause serious injury or death. Please use an appropriate tool to cut the vehicle, such as hydraulic cutter, always wear appropriate personal protective equipment, otherwise serious personal injury or death may occur.

  • Page 19: Jacking Or Lifting

    EMERGENCY RESCUE JACKING OR LIFTING When jacking or lifting the vehicle take extra care to not damage the high-voltage battery pack. When using rescue tools, pay special attention to ensure that the floor is not damaged. The high voltage battery pack is located on the bottom of the vehicle.

  • Page 20: Vehicle Recovery After Accident

    EMERGENCY RESCUE Vehicle Recovery after Accident In cases where the vehicle breaks down or encounters an accident, you can use the towing hook to tow your After an accident, vehicle recovery advice is as follows: vehicle, such as towing your vehicle onto the transporter. Transporter or Trailer But they are not designed for towing other vehicles.
  • Page 21 EMERGENCY RESCUE Precautions on Vehicle Towing IMPORTANT • The vehicle can be towed from the site only when there is no safety risk. If the battery pack is deformed, leaks, smokes, etc., the safety risk should be solved first. • When using a transporter to ship the vehicle always ensure the parking brake is applied.

  • Page 22: Parking Operations

    EMERGENCY RESCUE Parking Operations After bringing the car to a stop, ALWAYS apply the parking brake. After the vehicle has been pulled over, the vehicle power Ensure P is selected (A). system can be switched off by following the instructions below: Make sure the EPB is applied (B).
  • Page 23 VEHICLE DATA Vehicle Information Item, Units Exclusive Excite Item, Units Exclusive Excite Overall length , mm 4544 Unladen vehicle weight 1550 1532 (kerb), kg Overall width , mm 1818 Gross vehicle weight, 1992 1974 Overall height 1513(body height) (unladen), mm 1536(with roof bars) Note: Vehicle length not including the license plate.
  • Page 24 VEHICLE DATA Parameters of High Voltage Battery Item Parameter Values Type Ternary lithium ion battery Rated Voltage, V Battery Cell 3.65 Rated Capacity，Ah Number of Battery Pack Battery Pack Dimension，mm 1852.5*1129*185.5 Voltage Range 268.8-412.8 Battery Pack Rated Capacity，Ah Rated Voltage, V Weight, kG Waterproof Grade IP67...

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