MG MG6 Series 2011 Service Manual page 134

Engine
are in grooves in ball joints.
18. Position intermediate shaft support bearing to engine,
fit bolts and tighten to 25Nm.
19. Position brake hoses, pad wear sensor and ABSsensor
harnesses in support brackets and secure brake hoses
with clips. Secure brake hoses in ABSsensor harness
clips.
20. Connect pad wear indicator harness multiplug, secure
harness in clip.
21. Position track rod ends, fit nuts and tighten to30Nm.
22. Position engine mounting lower tie rod to subframe
and lower tie rod bracket, fit bolts and tighten to
90–110Nm.
23. Using a new gasket, position front exhaust pipe to
turbocharger fit nuts and tighten to 45–55Nm.
24. Fit coolant drain hose to turbocharger and secure with
clip.
25. Fit coolant inlet hose to turbocharger and tighten
jubilee clip.
26. Fit intercooler intake hose to turbocharger and tighten
clip.
27. Fit control hoses to turbocharger and wastegate.
28. Fit air intake hose to turbocharger and tighten jubilee
clip.
29. Fit A/C compressor to mounting bracket. Fit and
tighten bolts to 22–28Nm.
30. Using a 13 mm spanner, rotate tensioner and fit
ancillary drive belt to A/C compressor pulley.
31. Fit selector cable to transmission bracket and secure
with clip.
32. Position selector lever to transmission, fit nut and
tighten to 25Nm.
33. Check and adjust selector cable.
34. Fit front wheels and tighten bolts to 115–130Nm.
35. Remove plugs from PASpipes.
36. Using new sealing washers, fit PASoutlet hose to pump
and tighten banjo bolt to 22Nm.
37. Using a new 'O' ring, fit PASinlet hose to pump, fit
bolts and tighten to 10Nm.
38. Connect PASpressure sensor multiplug and secure
PASpump cover.
39. Position PASreservoir to engine RH hyramount, fit nut
and bolts tighten to 7–10Nm.
40. Lubricate new 'O' rings with transmission fluid and fit
to transmission fluid cooler hoses.
41. Connect transmission fluid cooler hoses to fluid cooler,
tighten unions.
Version 2.0
42. Position and connect multiplug to ECMand secure
latch.
43. Position PAShose support bracket to coolant rail, fit
bolt and tighten to 10Nm.
44. Connect fuel hose to fuel rail.
45. Connect hose to purge control valve.
46. Connect purge control valve multiplug.
47. Connect main harness to engine harness multiplug.
48. Connect transmission harness multiplugs and secure
with mounting bracket clips.
49. Connect multiplug to engine compartment fuse box.
50. Position engine earth lead to engine compartment fuse
box, fit and tighten bolt.
51. Fit engine compartment fuse box cover.
52. Position engine earth lead to transmission housing, fit
bolt and tighten to 85Nm.
53. Connect Lucar connector to starter motor.
54. Connect battery lead to starter motor and tighten nut
to6–10Nm.
55. Connect vacuum pipe to intake manifold.
56. Connect expansion tank vent pipe to intake manifold
and secure with clip.
57. Connect coolant hose to coolant rail and secure with
clip.
58. Connect coolant hoses to elbow and secure with clips.
59. Connect heater hose to cylinder block and secure with
clip.
60. Connect transmission harness multiplugs and starter
solenoid connector, secure with clips in mounting
bracket.
61. Position air cleaner mounting bracket to body, fit and
tighten bolts to 45Nm.
62. Fit cable clips to air cleaner mounting bracket.
63. Fit air cleaner.
Air Air Air Cleaner Cleaner Cleaner
64. Fit battery carrier.
Battery Carrier Carrier Bracket Bracket
Battery Battery Carrier Bracket
65. Fill cooling system.
Coolant - - - Drain Drain and and Refill
Coolant Coolant Drain and
66. Refill transmission with transmission fluid.
67. Connect battery earth lead.
68. Bleed PASsystem.
Power Assisted Power Power Assisted Steering Assisted Steering System Steering
Engine Mechanical-1.8T
Refill
Refill
System Bleeding System Bleeding Bleeding
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