Input Shaft Assembly - MG MG6 Series 2011 Service Manual

Transmission
11. Measure original shim thickness and select suitable
shim, fit into tapered roller bearing outer race by using
T24012.
Caution: Refer to table for shim selection.
Thickness (mm)
1.0±0.01
0.8±0.01
0.5±0.01
0.2±0.01
0.15±0.01
0.1±0.01
12. Using T24013, fit 1st/2nd selector shaft bush into rear
housing.
13. Using T24015, fit shift and selector shaft needle roller
bearing.
14. Using T24010, fit differential oil seal.
15. Fit oil block plate into rear housing.
16. Clean mating face ensuring all traces of silicone sealant
are removed from housing.
17. Apply a bead of 1596F gray silicone sealant to mating
face of housing.
18. Position rear housing over front housing, keeping rear
housing square to front.
19. Lower rear housing into position and push fully down
on to front housing.
20. Fit 14 bolts securing rear housing to front housing and
progressively tighten bolts to 30–40Nm.
21. Apply a bead of 1596F gray silicone sealant to mating
face of rear housing.
22. Fit control assembly into rear housing and tighten bolts
to 22–30Nm.
23. Fit reverse idler gear.
Reverse Reverse Reverse Idler Idler Gear–Refit Idler Gear–Refit Gear–Refit
24. Fit new cap, rear housing base cover and tighten 6
securing bolts to 10–14Nm.
25. Fit release mechanism.
Accessories Accessories Accessories and and Release and Release Mechanism–Refit Release
26. Fit exterior brackets and bolts and tighten securing
bolts to 22–30Nm.
27. Fit manual transmission assembly.
Manual Transmission Transmission Assembly–Refit
Manual Manual Transmission
Version 2.0
1.85
1.825
1.80
Colour
Yellow
Green
Red
White
Black
Purple
Mechanism–Refit Mechanism–Refit
Assembly–Refit
Assembly–Refit

Input Shaft Assembly

Remove
1. Dismantle transmission.
Transmission Dismantle Dismantle
Transmission Transmission Dismantle
2. Retain input shaft in suitable securing device for
operation access.
3. Remove and discard input shaft front bearing circlip.
4. Using T32001, remove input shaft front bearing.
5. Remove and discard oil seal from rear of input shaft.
6. Remove input shaft rear bearing circlip.
7. Using T32001, remove input shaft rear bearing.
8. Remove and discard circlip sleeve.
Take great great care care not
Take Take great care
Caution:
Transmission-MT
not to to to damage damage gear gear teeth. teeth.
not damage gear teeth.
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