MG MG6 Series 2011 Service Manual page 215

Engine Mechanical-1.8 VCT
39. Protect engine cooling components and radiator from
damage.
40. Carefully lower ramp, position wood to support engine
and gearbox.
41. Remove nut securing transmission to LH transmission
hydramount bracket.
42. Remove 3 bolts securing RH engine hydramount to
engine.
43. Check the engine and transmission are stable and with
assistance raise the ramp.
44. With assistance manoeuvre engine and transmission
to bench.
Version 2.0
Refit
1. With assistance position engine and transmission
assembly to engine bay and support on wood.
2. Remove lifting equipment.
3. Carefully lower the ramp, ensuring the engine and
transmission are aligned to the engine bay.
4. Align the mountings, fit nut to transmission and bolts
to engine mounting tighten to 90–110Nm.
5. Remove radiator protection and wood supports.
6. Fit battery carrier support bracket to LH engine
mounting and tighten bolts to 7–10Nm.
7. Secure the harness clips to bracket.
8. Raise vehicle.
9. Fit RH inner drive shaft to transmission, align support
bracket and tighten bolts to 25Nm.
10. Fit LH inner drive shaft to transmission.
11. Fit clutch slave cylinder and secure clip.
12. Lower vehicle.
13. Connect bottom hose elbow and secure the clip.
14. Connect coolant top hose to coolant elbow and secure
clip.
15. Connect coolant heater hose to coolant elbow and
secure clip.
16. Fit bolt securing battery ground cable to body tighten.
17. Secure starter motor solenoid lead to engine harness
with cable tie.
18. Fit multiplug in fuse box and tighten both bolts.
19. Connect transmission multiplug.
20. Connect fuel line to fuel rail.
21. Connect vacuum hose to intake manifold.
22. Connect coolant heater hose to cylinder block and
secure with clip.
23. Connect return hose to coolant reservoir at cylinder
block and secure clip.
24. Fit PASpump assembly and tighten nuts and bolts to
45Nm.
25. Connect PASpressure sensor multiplug.
26. Fit and secure PASreturn hose to reservoir.
27. Fit PASreservoir to RH engine hydramount and tighten
bolts to 7–10 Nm.
28. Position gear selector cables, align bracket to
transmission and tighten bolts to 70–90Nm.
29. Secure selector cables to transmission bracket with
clips.
30. Connect gear selector cable ball joints to transmission.
31. Position AC compressor to mounting and secure with
Engine
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