install cover assembly with new gasket to transmis
sion case, making sure shifter forks slide over their
proper gears and that reverse shifter lever properly
engages reverse shifter head.
Fig. 9S - Installing 4th and 5th Shifter Fork
TRANSMISSION
Removal From Vehicle
1. Drain lubricant from transmission.
2. Disconnect parking brake and remove lever as out
lined in Section 5.
3. Remove the propeller shaft as outlined in Section 4.
4. Remove floor mat and transmission floor pan cover
and seal.
5. Remove gearshift lever.
. Disconnect the speedometer cable from the driven
6
gear fitting at the transmission.
7. Remove flywheel under pan and remove access panel
from clutch housing.
. Support transmission and remove mounting bolts.
8
Move transmission to rear until the clutch gear is
free of the splines in the clutch disc, and lower the
transmission away from vehicle.
AUXILIARY 4-SPEED TRANSMISSION (SPICER 6 0 4 1 )
General Description...............................................................7-36
Maintenance and Adjustments
Gearshift Lever A sse m b ly .......................................... .....7-36
Shift Rod Adjustment................................................... .....7-36
Lubrication.................................................................. .....7-36
Service Operations
................................................... .....7-36
4th & 5th
SHIFTER FORK
4th & 5th
SHIFTER SHAFT
SERVICE OPERATIONS
Page
....................................... .....7-36
3. Install transmission cover attaching bolts and tighten
to 20-25 ft. lbs.
4. Install gearshift lever and check operation by shifting
into all gears.
5. Install transmission cover to body floor, install floor
mat and replace accelerator pedal.
Fig. 10S - Installing Poppet Balls and Springs
Installation in Vehicle
1. Slide transmission into position and install mounting
bolts, using Permatex or equivalent to seal.
bolts to 70-75 ft. lbs.
2. Install flywheel underpan and the access panel on
housing.
3. Install propeller shaft as outlined in Section 4.
4. Install parking brake lever and adjust brake as out
lined in Section 5.
5. Install transmission gearshift lever as outlined under
"Maintenance and Adjustments."
. Connect speedometer cable to the driven gear fitting
6
in the rear bearing retainer.
7. Install the drain plug and fill the transmission with
12 pts. of SAE 90 gear lubricant. Install filler plug.
. Install the transmission floor cover and mat and in
8
stall accelerator pedal.
9. Road test the vehicle.
INDEX
Removal of Transm ission............................................. ....7-36
Installation of T ra n s m is s io n ....................................... ....7-36
Shift Cover and Forks
D isassem bly ............................................................ ....7-37
Assem bly.................................................................. ....7-37
CLUTCHES AND TRANSMISSIONS 7-35
Torque
................................................ ....7-37
CHEVROLET TRUCK SERVICE M ANUAL
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