Ricoh V-C3 D081 Field Service Manual
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Ricoh V-C3 D081 Field Service Manual

Ricoh V-C3 D081 Field Service Manual

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Model V-C3
Machine Code: D081/D082
Field Service Manual
30 November, 2009

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Summary of Contents for Ricoh V-C3 D081

  • Page 1 Model V-C3 Machine Code: D081/D082 Field Service Manual 30 November, 2009...

  • Page 3: Safety, Conventions, Trademarks

    Safety, Conventions, Trademarks Conventions Symbol What it means Core Tech Manual Screw Connector E-ring C-ring Harness clamp Flexible Film Cable The notations "SEF" and "LEF" describe the direction of paper feed. The arrows indicate the direction of paper feed.

  • Page 4: Warnings, Cautions, Notes

    In this manual "Horizontal" means the "Main Scan Direction" and "Vertical" means the "Sub Scan Direction" relative to the paper feed direction. Warnings, Cautions, Notes In this manual, the following important symbols and notations are used. • A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in death or serious injury.

  • Page 5: Commonly Used Terms

    Commonly Used Terms In the SP tables, some of the finishers are referred to by number (Fin1, Fin2, etc.), and some SP codes may appear for options that are not supported overseas: 2000/3000-Sheet Finisher D373/D374. The D373 supports both corner and booklet Fin1 folding and stapling.

  • Page 6: Responsibilities Of The Customer Engineer

    Responsibilities of the Customer Engineer Customer Engineer Maintenance shall be done only by trained customer engineers who have completed service training for the machine and all optional devices designed for use with the machine. Reference Material for Maintenance • Maintenance shall be done using the special tools and procedures prescribed for maintenance of the machine described in the reference materials (service manuals, technical bulletins, operating instructions, and safety guidelines for customer engineers).

  • Page 7: During Maintenance

    • Before you do any checks or adjustments after turning the machine off, work carefully to avoid injury. After removing covers or opening the machine to do checks or adjustments, never touch electrical components or moving parts (gears, timing belts, etc.). •...

  • Page 8: Safety Devices

    Safety Devices • Never remove any safety device unless it requires replacement. Always replace safety devices immediately. • Never do any procedure that defeats the function of any safety device. Modification or removal of a safety device (fuse, switch, etc.) could lead to a fire and personal injury. Always test the operation of the machine to ensure that it is operating normally and safely after removal and replacement of any safety device.

  • Page 9: After Installation, Servicing

    Ozone Filters • Always replace ozone filters as soon as their service life expires (as described in the service manual). • An excessive amount of ozone can build up around machines that use ozone filters if they are not replaced at the prescribed time. Excessive ozone could cause personnel working around the machine to feel unwell.

  • Page 10: Special Safety Instructions For Toner

    • Toner or toner cartridges thrown into a fire can ignite or explode and cause serious injury. At the work site always carefully wrap used toner and toner cartridges with plastic bags to avoid spillage before disposal or removal. • Always dispose of used items (developer, toner, toner cartridges, OPC drums, etc.) in accordance with the local laws and regulations regarding the disposal of such items.
  • Page 11 • If toner is inhaled, immediately gargle with large amounts of cold water and move to a well ventilated location. If there are signs of irritation or other problems, seek medical attention. • If toner gets on the skin, wash immediately with soap and cold running water. •...

  • Page 12: Safety Instructions For This Machine

    Safety Instructions for this Machine Prevention of Physical Injury 1. Before disassembling or assembling parts of the machine and peripherals, make sure that the machine and peripheral power cords are unplugged. 2. The plug should be near the machine and easily accessible. 3.

  • Page 13: Laser Safety

    2. Dispose of used toner, developer, and organic photoconductors in accordance with local regulations. (These are non-toxic supplies.) 3. Dispose of replaced parts in accordance with local regulations. 4. When keeping used lithium batteries in order to dispose of them later, do not put more than 100 batteries per sealed box.
  • Page 14 ® • Ethernet is a registered trademark of Xerox Corporation. ® • PowerPC is a registered trademark of International Business Machines Corporation. • Other product names used herein are for identification purposes only and may be trademarks of their respective companies. We disclaim any and all rights involved with those marks.

  • Page 15: New Features Of D081/D082

    New Features of D081/D082 Overview Appearance A 200V version of this machine will be available in North America (NA) as well as Europe (EU) and will feature an automatic voltage detection function. Model Voltage Table Model Area Voltage D081-17 110-127 V, 20 A, 60 Hz D082-17 208-240 V, 12 A, 60 Hz D081-19, -27, -29...
  • Page 16 The right end of the operation panel has also been changed. The recess to hold pins and paper clips on the right end of the D014/D015 has been replaced by a dummy panel on the D081/D082 which can be removed for installation of the new USB/SD card slot option (D505). USB 2.0/SD Slot Type C (D505) is a new option that can be installed on the right end of the operation panel.
  • Page 17 Specifications Here is a quick summary of the differences between the D014/D015 and D081/D082. Specification Summary Feature D014/D015 D081/D082 Comments a: 60/55 a: 65/60 cpm (BW/FC) Faster print speed in B&W mode. b: 75/70 b: 75/70: a: 90 s a: 70 s Warm-up time Much shorter warm-up time.
  • Page 18 Z-Folding (Same as Z-Fold Unit, B660) Half Fold Letter Fold-out Letter Fold-in Double Parallel Fold Gate Fold The Ring Binder (D392) jogs, stacks, punches up to 50 or 100 sheets (depending on the size of the rings) and then binds them with rings. The ring-bound copies are delivered to a tray inside the ring binder. D014/D015 and D081/D082 Detailed Comparison Tables General Comparison Item...
  • Page 19 Item D014/D015 D081/D082 Four new LCD deflection elements have been added to the LD unit to perform beam switching LD unit. No LCD deflection elements. in the sub scan direction. This allows good- quality 1200 dpi resolution in half-speed mode using thick paper.

  • Page 20: Summary Of Optional Peripherals

    D014/D015 D081/D082 IEEE 1284 Interface Board Type A B679 IEEE 1284 Interface Board Type A B679 IEEE 802.11 a/g Interface Unit IEEE 802.11 a/g Interface Unit Type D377 D377-01 Type J IEEE 802.11 g Interface Unit Type D377 IEEE 802.11 g Interface Unit Type K D377-19 VM Card/Calypso.
  • Page 21 List of Available Peripheral Options Name Comments D081/D082 Main Machine Copier/printer For tandem tray (Tray 1), the top tray of the main B331 A3/11" x 17" Tray 2105 machine. Modifies the tray so it can hold the larger paper sizes. B452 Key Counter Bracket Counter option for the main machine.
  • Page 22 Name Comments Tab Sheet Holder Type For tandem tray (Tray 1), the top tray of the main B499 3260 machine. B699 LCT Adapter Required for installation of LCT B473. For either finisher D373 or D374. Three models are B702 Punch Unit Type 3260 available (NA, EU, or SC).
  • Page 23 Name Comments 3000-sheet tray capacity, corner stapling only (no D374 Finisher SR4030 saddle-stitch stapling). Installed in the SR5000 (B830) to adapt the speed of D375 Finisher Adapter Type C the finisher. Required for this machine. This is a new option for the D081/D082. Requires D392 Ring Binder Finisher SR5000 (B830) and cannot be used with either...

  • Page 24: New Adf

    New ADF ADF Overview A new ADF unit has replaced the ARDF of the previous machine. One pass duplex scanning in the new ADF improves productivity significantly and also prevents damage to originals as they have to pass through the scanning path only once. Originals are placed face-up on the feed tray [1].

  • Page 25: Adf Details

    ADF Details [1] Separation. A standard FRR mechanism picks up and separates each original from the top of a stack held on a movable bottom plate. [2] Original set detection. Only one sensor detects originals on the original table. [3] Original table. A spring that makes it easier to remove original jams from the output exit. [4] Drive.

  • Page 26: Improved Paper Feed

    Improved Paper Feed This section describes some changes that were done to improve paper feed and reduce the occurrence of paper jams. Thick Paper Handling Some changes have been made in Tray 3 so the machine can handle thicker paper. All of the trays can handle paper of weight up to 216 g/m but only Tray 3 can handle thicker paper up to 256 g/m There is a wider gap here where the right edge of Tray 3 opens at the bottom of the vertical paper feed...
  • Page 27 Noise Reduction The composite material of the guide plate [1] has been changed. High temperature inside the machine was warping the guide plate material and causing the guide to hit the stay and make noise when it was opening and closing during paper feed. (Original PET KANEKA 5402SE was replaced with PC GE LGK3020.) Also, the shape of the guide plate [1] has been modified slightly to eliminate noise at [2] when the unit is removed and installed.
  • Page 28 Fewer Paper Jams, Easier Jam Removal The shape of the inverter guide plate was modified and position of the spring fulcrum point was moved to maintain the gap at [1] and improve operation during paper feed. De-curl Drive Roller In order to prevent the de-curl drive roller from swelling due to moisture, the composite material of the drive roller [2] has been replaced with urethane.

  • Page 29: New Elements In The Ld Unit

    the amount of curl. Second, a jam removal knob [3] has been added to the side of the duplex unit to make it easier to remove jams from the duplex tray. New Elements in the LD Unit Four LCD deflection elements [1] have been added at the rear side of the laser unit chassis. Each element is connected by a flat PC (printed circuit) cable [1].
  • Page 30 LCD Deflection Element Cross-Section The elements split the beam and perform switching for 1200-dpi at half-speed. This improves the accuracy of image writing. The other parts of the image writing system (optical housing, polygon mirror, optics, synchronization detect sensor, etc.) are identical to those of the previous machine. Front View Terminal 1 Aperture...

  • Page 31: Faster Copy Speed

    Faster Copy Speed Model Faster By: D014 60 cpm 55 cpm D015 75 cpm 70 cpm D081 65 cpm 60 cpm D081 is faster than D014 by 5 cpm D082 75 cpm 70 cpm D082 is the same speed as D015 This increase in productivity has been accomplished by adjusting paper feed timing to narrow the gap at between sheets of paper in the paper path.
  • Page 32 The parts and configuration of the fusing unit (shown in cross-section above) are the same as those of the previous machine. However, there are some improvements: • Warm-up time is shorter. • Longer service lives for some parts. • Some parts have been discarded, and four parts have been replaced. •...
  • Page 33 Parts Discarded in the Fusing Unit • The 100 V auxiliary fusing lamp [A] has been removed from the heating roller of the D081 NA. • The belt ride-up control roller (shown above in the D014/D015) has been removed from the D081/ D082 machines.

  • Page 34: Scanner Unit

    Fusing Specifications Compared Item Max. Power D014/D015 1920 W 2400 W 2400 W 2400 W Consumption FC cpm 55 cpm 70 cpm 55 cpm 70 cpm MC cpm 60 cpm 75 cpm 60 cpm 75 cpm Warm-up Time 90 s 75 s 75 s 75 s...
  • Page 35 In the D014/D015 the lower harnesses at the front (1) and rear (2) of the LDB have ferrite cores. In the D081/D082 the lower harnesses at the front (1) and rear (2) of the LDB are bundled tighter and have no bulky ferrite cores.

  • Page 36: Table Of Contents

    TABLE OF CONTENTS Safety, Conventions, Trademarks........................1 Conventions..............................1 Warnings, Cautions, Notes...........................2 Commonly Used Terms..........................3 General Safety Instructions..........................3 Responsibilities of the Customer Engineer....................4 Before Installation, Maintenance........................4 During Maintenance............................5 After Installation, Servicing..........................7 Special Safety Instructions for Toner......................8 Safety Instructions for this Machine......................10 New Features of D081/D082........................13 Overview..............................13 Summary of Optional Peripherals......................18 New ADF..............................22...
  • Page 37 Minimum Space Requirements........................55 Dimensions..............................55 Power Requirements............................56 Main Machine D081/D082..........................58 Accessories..............................58 Installation..............................59 Copy Tray (B756-01).............................91 Accessories..............................91 Installation..............................92 A3/11" X 17" Paper Size Tray Type 2105 (B331-01)................94 Accessories..............................94 Installation..............................94 Counters................................98 Accessories..............................98 Installation..............................100 USB2.0/SD Slot Type D (D505-01)......................105 Accessories..............................105 Installation..............................105 LCT (B473), LCT Adapter Type B (B699)....................120 Accessories..............................120 Installation..............................121 LG Size Tray Type 1075 (B474).........................129...
  • Page 38 Multi Folding Unit (D454)..........................157 Accessories..............................157 Installation..............................158 Ring Binder (D392) Installation........................166 Accessories..............................166 Before You Begin............................167 Installation Requirements..........................168 Installation Procedure..........................170 Centering Paper in the Paper Path......................176 After Installation............................181 Cover Interposer Tray Type 3260 (B704-17)....................183 Accessories..............................183 Installation..............................184 2000/3000 Sheet Finishers (D373/D374)....................192 Accessories..............................192 Installation..............................193 Punch Unit (B702-17, -27, -28)........................203 Accessories..............................203 Installation..............................203...
  • Page 39 Installation..............................229 Common Adjustments............................234 Height and Level Adjustment........................234 Skew and Side-to-Side Registration......................235 Breaker Switch Testing..........................242 MFP Controller Options..........................244 Overview..............................244 Enabling USB.............................246 Accessory Cards............................246 SD Card Applications..........................247 Handling DIMMs and SD Cards......................248 Moving Applications to One SD Card....................249 IEEE 1284 Interface Board (B679) (Centronics)...................253 Bluetooth Interface Unit Type 3245 (B826-17)..................254 IEEE 802.11a/g Interface Unit Type J (D377-01)................256 File Format Converter Type E (D377-04)....................259...
  • Page 40 PCU................................283 Transfer Belt Unit............................284 Scanner Unit..............................285 Laser Unit..............................285 Development..............................285 Cleaning..............................286 Fusing Unit..............................286 Paper Feed..............................286 Used Toner..............................286 Common Procedures.............................287 ADF................................287 Operation Panel, Top Covers........................289 Left Covers..............................290 Front Door..............................291 Right Covers...............................292 Rear Covers...............................293 Toner Hopper, Faceplate, PCU.......................293 Image Transfer Unit...........................299 Drawer Unit..............................301 Duplex Unit..............................303 Opening, Locking the Controller Box Cover...................303 SD Card Storage............................304...
  • Page 41 Polygon Motor............................316 Laser Unit..............................318 SP Adjustments After Laser Unit Replacement..................322 LD Unit................................323 PCU.................................325 Before You Begin............................325 Charge Units..............................325 Separating Drum/Cleaning Unit, Removing the OPC Drum..............342 PCU Blades and Rollers..........................345 Developer Replacement...........................352 New PCU..............................366 Toner Supply..............................369 STC Port Cleaning.............................369 Connector Board (CNB)...........................370 Toner Pump..............................370 Toner End Sensor............................371 Toner Supply Motor..........................372...
  • Page 42 MUSIC and ID Sensors..........................395 Image Transfer Power Pack........................396 Belt Position Sensor...........................397 Fusing Unit..............................398 Before Servicing the Fusing Unit.......................398 Removing the Fusing Unit..........................402 Fusing Exit Sensor, Accordion Jam Sensor....................404 Pressure Roller Thermostats, Thermistor....................405 Fusing Cleaning Unit..........................406 Fusing Belt Thermostats..........................409 Fusing Thermistors, Heating Roller Temperature Sensors..............410 Pressure Roller Separation Pawls......................411 Fusing Lamps, Dividing the Fusing Unit....................412 Fusing Unit Rollers, Fusing Belt.........................415...
  • Page 43 Paper Feed (Trays 2, 3)..........................441 Pickup, Feed, Reverse Rollers........................441 Paper Feed Unit............................442 Separation Roller Pressure Adjustment....................443 Paper End, Tray Lift, Paper Feed Sensors....................444 Vertical Transport Sensor..........................445 Feed Motor..............................445 Paper Size Switches..........................446 Bypass Unit..............................447 Bypass Pickup, Feed, Reverse Rollers......................447 Bypass Auto Paper Size Detection Switches...................448 Bypass Unit..............................449 Bypass Paper End Sensor, Feed Sensor....................449 Bypass Feed Clutch...........................450...
  • Page 44 Registration Sensor............................472 ADF Control Board............................474 Original Width, Interval, Separation, Skew Correction Sensors............475 Original Length Sensors..........................476 ADF Position and APS Sensors.........................477 Other ADF Sensors............................478 Bottom Plate Lift Motor..........................479 Feed Motor..............................479 Transport Motor............................480 Exit Motor..............................481 Pick-Up Roller Motor..........................483 CIS Unit..............................483 ADF Exit Sensor............................485 ADF Transport Belt Assembly........................486 White Roller...............................491 HDD................................493...
  • Page 45 Registration..............................510 Color Registration............................511 Skew Adjustment After Laser Unit Replacement..................512 Printer Gamma Correction........................514 Touch Screen Calibration..........................520 Firmware Update............................522 Before You Begin............................522 Firmware Update Procedure........................522 5. System Maintenance Service Program Mode..........................525 6. Troubleshooting Handling Errors..............................527 Program Download...........................527 Important SP Codes...........................533 Special Procedures............................534 Service Call Conditions..........................563 Service Mode Lock/Unlock........................563 Service Call Conditions Table........................563...

  • Page 47: Product Information

    1. Product Information Specifications See "Appendices" for the following information: • Specifications...

  • Page 48: Main Machine And Peripherals

    1. Product Information Main Machine and Peripherals This is a list of the peripheral devices that can be installed with the copier. There are two basic configurations. Main System Configurations Configuration 1: Finisher D373 (SR4040), Finisher D374 (SR4030) • This configuration features either the Finisher D373 (SR4040 with saddle-stitching) or Finisher D374 (SR4030 no saddle-stitching).

  • Page 49: Controller Options

    Main Machine and Peripherals Configuration 2: Finisher B830 (SR5000) • This configuration features the Finisher SR5000. • The Ring Binder (D392) can be used with or without the Multi Folder (D454). • The Ring Binder can be installed only with the Finisher B830 (SR5000). It cannot be installed with either the Finisher D473 (SR4040) or Finisher D474 (4030).
  • Page 50 1. Product Information Option Shape Bluetooth Interface Unit Type 3245 B826 Board Browser Unit Type E D377 SD card Copy Connector Type 3260 B328 Board Copy Data Security Type F B829 Board Data Overwrite Security Unit Type H D377-06 SD card File Format Converter Type E D377-04 Board...

  • Page 51: Guidance For Those Who Are Familiar With Predecessor Products

    Guidance for Those Who are Familiar with Predecessor Products Guidance for Those Who are Familiar with Predecessor Products The D081/D082 series are successor models to the D014/D015 series. If you have experience with the predecessor products, the following information will be of help when you read this manual. Different Points from Predecessor Products D081/D082 D014/D015...

  • Page 52: Overview

    1. Product Information Overview Main Machine 1. Transport Belt (ARDF) 18. Grip Roller...
  • Page 53 Overview 2. Grip Roller (ARDF) 19. Feed Sensor (Paper Tray) 3. Feed Belt (ARDF) 20. Feed Roller (Paper Tray) 4. Separation Roller (ARDF) 21. Separation Roller (Paper Tray) 5. Pick-up Roller (ARDF) 22. Pick-up Roller (Paper Tray) 6. Upper Inverter Roller (ARDF) 23.
  • Page 54 1. Product Information...

  • Page 55: Installation

    2. Installation Installation Requirements Operating Environment 1. Temperature Range • Recommended Temp.: 23°C (73.4°F) • Allowed Temp.: 10°C to 32°C (50°F to 90°F) – See the Note below 2. Humidity Range: 15% to 80% Rh 3. Ambient Illumination: Less than 1,500 lux (do not expose to direct sunlight or strong light.) 4.

  • Page 56: Machine Level

    2. Installation 6. If the installation area has air-conditioners or heaters, put the machine in a location that agrees with these conditions: • Where there are no sudden temperature changes from low to high, or high to low. • Where it will not be directly exposed to cool air from an air conditioner in the summer. •...

  • Page 57: Minimum Space Requirements

    Installation Requirements Minimum Space Requirements Put the machine near the power source. Minimum clearance must be as shown below. The same amount of clearance is necessary when optional peripheral devices are installed. Dimensions...

  • Page 58: Power Requirements

    2. Installation Power Requirements • Make sure that the wall outlet is near the main machine and that you can get access to it easily. Make sure the plug is tightly connected to the outlet. • Do not connect more than one electrical device to the same power outlet. •...
  • Page 59 Installation Requirements • Scanner heater (option) • LCT (B473) heater (option) • LCIT (D350) heater (option) • Do not turn off the main power switch when the power LED is lit or flashing. To prevent damage to the hard disk or memory, push the operation switch to turn the power off, then do nothing until the power LED goes off, and then turn the main power switch off.

  • Page 60: Main Machine D081/D082

    2. Installation Main Machine D081/D082 Accessories Check the accessories and their quantities against this list. Description Q'ty Instructions Pocket Exposure glass cloth holder Exposure glass cloth Leveling Shoes* PCU stand PCU Cap Set (not used) Ferrite Core PCU Stand Holder Decals Decal: Paper Size Decal: Paper Loading...

  • Page 61: Installation

    Main Machine D081/D082 • The developer bottles [A] and toner cartridges [B] provided with this machine are clearly marked for this machine: "D018" for the developer bottles and "D081/D021" for the toner cartridges. • These are the developer bottles and toner cartridges that must be used with this machine. •...
  • Page 62 2. Installation Remove all tapes and packing material from the main machine: 1. Remove: [A]: ADF, right side [B]: Packing block inside ADF [C]: Accessories bag. Remove other accessory bags from Tray 2, Tray 3. [D]: ADF, left side [E]: Power cord 2.
  • Page 63 Main Machine D081/D082 3. Remove: [A]: All tapes, packing material around the exposure glass. [B]: Operation panel film 4. Pull away the white plate [C] and remove the red paper. Internal Tapes and Packing Material Main Machine 1. Open the front door.
  • Page 64 2. Installation 2. Remove the transfer belt release lever [A] (1 tape). We will install this in the correct location later. 3. Remove the paper and tape [B] and [C] only. • Do not touch (1), (2), or (3) at this time. These items are removed after you remove the faceplate. •...
  • Page 65 Main Machine D081/D082 Tray 2 1. Remove the PCU stand [A] and all retainers and accessories from Tray 2. Tray 3 1. Remove the package [A] with the instructions pocket, exposure glass cloth holder, exposure glass cloth, and leveling shoes from Tray 3. 2.

  • Page 66: Shipping Retainer Removal

    2. Installation Shipping Retainer Removal 1. Prepare an open space on the floor for the hopper. 2. Remove the screws of the toner hopper cover [A] ( x 3). 3. Put your hands under the left and right corners of the toner hopper, and slowly pull it out on its rails until it stops.
  • Page 67 Main Machine D081/D082 8. Remove the tag and rod [A] ( x 1). 9. Disconnect the fan connector [B]. 10. Remove the faceplate [C] ( x 5). 11. Remove the orange tape and slowly pull out the stabilizing rod [A] with the attached red tag. •...
  • Page 68 2. Installation Remove Drawer Retainers and Packing Material 1. Remove the tapes and decals attached to the right side of the drawer. 2. Turn the lever [A] down to the left, and pull the drawer unit [B] out of the machine until it stops. 3.
  • Page 69 Main Machine D081/D082 • The instruction sheet protects the PTR during shipping and is also an important reminder that the stabilizing rod must be already removed before this sheet is removed. • If the stabilizing rod has not been removed, do this now. See Step 11 of the previous section. •...
  • Page 70 2. Installation Reattach the Faceplate 1. Attach the faceplate [A] with the screws in the sequence shown by the numbers above ( x 5). • Do not tighten these screws too much. 2. Reattach the fan connector [B]. • Make sure the fan connector is not pinched behind the faceplate. Filling the PCU Units with Developer Before You Begin…...
  • Page 71 Main Machine D081/D082 1. Attach the transfer belt release lever [A]. 2. Make sure the lever is down. • The lever must be down to keep the transfer belt separated from the surfaces of the PCU drums. 3. Pick up the Y (Yellow) bottle. 4.
  • Page 72 2. Installation 5. Before attaching the bottle, loosen the developer to ensure that it will drain completely. • Hold the bottle upside down (neck up). • Vigorously shake the bottle up and down 10 to 15 times. 6. Rest the neck [1] of the developer bottle on the edge of the PCU. 7.
  • Page 73 Main Machine D081/D082 8. Check the tab on the side of the neck [1] to make sure that the bottle is locked. The neck of the bottle should be perfectly flat on top of the PCU. • There should be no gap between the developer bottle and the PCU. •...
  • Page 74 2. Installation • Make sure that you have removed all the seal strips (you should have four strips, one for each bottle). 11. Gently tap the sides of each bottle with a finger to make sure that the developer flows freely. 12.
  • Page 75 Main Machine D081/D082 Display What It Means Developer filled before doing SP3814-1 Failed 16. Touch [Exit] twice, open the front door and confirm that each developer bottle is completely empty. • Each developer bottle must be completely empty. • Even if SP3815 returned a "1" for each bottle to indicate successful completion of the operation, there may be some toner remaining in a bottle.
  • Page 76 2. Installation 19. Use the tip of a small screwdriver to release each locked bottle latch at [A], and remove the bottle. 20. Discard the four empty bottles. • Obey local laws and regulations concerning the disposal of items such as the empty bottles. Reinstall the Toner Hopper 1.
  • Page 77 Main Machine D081/D082 2. Make sure the transfer release lever [A] up and locked. • The transfer belt release lever must be turned up and locked before you install the toner hopper. • If the transfer belt release lever is down, the toner hopper cannot be closed completely against the faceplate.

  • Page 78: Toner Installation

    2. Installation Toner Installation • These toner cartridges contain 90% toner and 10% carrier. You must use the toner cartridges provided with this machine. • Make sure that you install each toner cartridge in the correct bin. • The label on the toner cartridge must face the front of the machine. •...

  • Page 79: Initializing Developer And Toner

    Main Machine D081/D082 3. Make sure that the toner cartridge is marked "D081/D082" for this machine. 4. Shake the toner cartridge [A] up and down about 10 times. Never squeeze or knead the toner cartridge (this will make clumps in the toner). 5.
  • Page 80 2. Installation • If the machine is switched on during this procedure with the front door closed, processing control executes. This causes the bare drums to rotate against the counter blades before a light coat of toner has been applied to the surfaces of the drums. This could damage the drum. 1.
  • Page 81 Main Machine D081/D082 • If 'Failed' appears immediately after you start SP3811-1, the machine has not warmed up. Wait 2 minutes, and then do SP3811-1 again. • Do SP3811-1 only once. Executing SP3811-1 more than once can cause toner spill inside the machine.

  • Page 82: Printing Test Pattern

    2. Installation 3. Select full color mode and print one copy of the chart. You will use this in the ACC procedure, if ACC is necessary. 4. Check the results of the copy with the customer. 5. With a pencil or pen, mark this copy "Before ACC". •...

  • Page 83: Please Wait

    Main Machine D081/D082 5. Read the message: Place Test Pattern on the exposure glass correctly, then press [Start Scanning] 6. Remove the C-4 test chart from the exposure glass. 7. Place the color test pattern face-down with the arrow aligned the rear left corner of the exposure glass.

  • Page 84: Counter Display Setting

    2. Installation 14. If the results of the 2nd copy are better than the results of the 1st copy, you are finished. -or- If the customer prefers the result of the 1st copy: • Push the [User Tools] key • Touch Maintenance> Auto Color Calibration> Previous Setting. 15.
  • Page 85 Main Machine D081/D082 Make the Machine Level • Only two leveling shoes are provided as accessories. However, more can be ordered (Part No. B1321226). The illustration above shows the machine being leveled with four shoes. 1. Place a shoe [A] under one corner of the machine. 2.
  • Page 86 2. Installation Attach the PCU Stand Rack and Store the PCU Stand 1. Hold the PCU stand rack [A] as shown, then attach it to the bottom of the machine (magnets hold it in place). 2. Make sure long lock plate [B] and jig [C] are inserted into the bottom of the PCU stand. 3.

  • Page 87: Attach Decals

    Main Machine D081/D082 Attach Decals 1. Attach the paper-installation decals to the trays. These tell you how to add new paper. • Front set decal (1) for LCT: Attach this decal to the LCT if one is installed. 'Front set' means that the paper should be face up in the tray.
  • Page 88 2. Installation 3. Attach the original-caution decal [A], and the silicone cloth holder [B]. 4. Put the silicone cloth [C] in the holder. 5. Open the first tray (tandem tray) and attach an inkjet paper caution decal for your language to the right side of the tray as shown.
  • Page 89 Main Machine D081/D082 6. Open the second tray (universal tray) and attach an inkjet paper caution decal for your language to the right side of the tray as shown. 7. Open the third tray and attach an identical decal at the same location. •...
  • Page 90 2. Installation Connect the Upper and Lower Tray Heaters The machine comes from the factory with the tray heaters disconnected. • Heater connection is optional. Connect the heaters if the location is extremely humid. Speak with the customer before you connect the tray heaters. 1.
  • Page 91 Main Machine D081/D082 • Do not remove the VM card from Slot 2 (lower slot). The VM card must remain in the machine. Update Procedure for App 2 Me Provider Follow this procedure to update AP2 Me if a new version is available. 1.
  • Page 92 2. Installation 5. Touch the "Extended Feature Info" tab on the LCD. 6. Touch the "App2Me" line. 7. Set the setting of the "Auto Start" to "On". 8. Touch the "Exit" button. 9. Exit the [User Tools/Counter] settings. • App2 Me and all other running applications on the VM card must be shut down before the removing the VM card in order to update the main machine software, backing up NVRAM, or executing application move or undo with SP58973.

  • Page 93: Copy Tray (B756-01)

    Copy Tray (B756-01) Copy Tray (B756-01) Accessories Check the accessories and their quantities against this list. Description Q'ty 1. Copy Tray 2. Actuator Arm and Bracket (not used) 3. Tapping Screw (not used) 4. Large Cap 5. Small Cap 6. Tapping Screw (M4 x 8) 7.

  • Page 94: Installation

    2. Installation Installation 1. Remove the left upper cover [A] ( x 2). 2. Attach the paper height sensor [A] and harness clamp [B] to the sensor bracket [C]. 3. Attach the sensor bracket and actuator arm bracket [D] to the copier ( x 3). 4.
  • Page 95 Copy Tray (B756-01) 6. Reattach the left upper cover [A] ( x2). 7. Attach the tray [B]. 8. Attach the small caps to the holes (1), (2), (3), (4). 9. Install the large cap [C] in the finisher power connection point.

  • Page 96: Accessories

    2. Installation A3/11" X 17" Paper Size Tray Type 2105 (B331-01) The A3/11" x 17" Paper Size Tray is installed in tray 1 of the main machine. Accessories Check the accessories and their quantities against this list. Description 1. A3/DLT Tray 2.

  • Page 97: A3/11" X 17" Paper Size Tray Type 2105 (B331-01)

    A3/11" X 17" Paper Size Tray Type 2105 (B331-01) 1. Remove the metal retainer [A] and packing material [B] ( x 1). 2. Check the position of the front and rear fences, and make sure that they are set for DLT or A3. 3.
  • Page 98 2. Installation 7. From the left tandem tray, remove the front cover [A] ( x 2). 8. Pull out the right tandem tray [B], then remove it ( x 2). 9. Put the short connector [A] into the socket in the machine [B]. •...
  • Page 99 A3/11" X 17" Paper Size Tray Type 2105 (B331-01) • You must use the short, silver screws on the left and right rails. If you use one of the longer screws, it will stop the movement of the tray on the rails. 11.

  • Page 100: Counters

    2. Installation Counters This section describes installation of three items: • Key Card Bracket (B498-03) • Key Counter Bracket Type 1027 (B452) • Optional Counter Interface Unit Type A (B870-11) Accessories Key Card Bracket B498 Check the accessories and their quantities against this list. Description 1.
  • Page 101 Counters Key Counter Bracket B452 Accessories Check the accessories and their quantities against this list. Description 1. Plate nuts 2. Rear Bracket 3. Front Bracket 4. Tapping Screws (M3 x 6) 5. Tapping Screws (M4 x 8) 6. Tapping Screws (M4 x 16) 7.

  • Page 102: Installation

    2. Installation Description 1. Interface Board (PCB) 2. Tapping Screws (M3x6) 3. Harness Clamp 4. PCB Support 5. Harness: VBCU (White) 6. Harness: MB (Gray) Not Used 7. Harness Clamp Installation Assemble the Key Counter Bracket 1. Hold the key counter plate nuts [A] on the inner surface of the key counter bracket [B]. 2.
  • Page 103 Counters Install the Key Card Bracket and Assembled Key Counter • Always turn the machine off and disconnect the machine power cord before you do this procedure. 1. Remove the cover [A] ( x 2). 2. Remove the right upper cover [B] ( x 2). 3.
  • Page 104 2. Installation If you are installing the key counter bracket … 1. Connect one end of the harness [A] to the key counter bracket [B] ( x1). 2. Connect the other end to the 4-pin connector on the right side of the copier. 3.
  • Page 105 Counters 4. Attach the circuit board [A] above the controller board ( x4). 5. Connect the small cable [B] to the circuit board ( x1). 6. Route the other end of the short cable to the VBCU below ( x2). 7.
  • Page 106 2. Installation 8. Route the harness of the key card through the hole [A] in the controller box as shown above. 9. Clamp the harness at [B] then connect to the top of the circuit board [C] ( x1). 10. Reattach the controller box cover and rear cover.

  • Page 107: Usb2.0/Sd Slot Type D (D505-01)

    USB2.0/SD Slot Type D (D505-01) USB2.0/SD Slot Type D (D505-01) Accessories Description Q"ty USB2.0/SD Slot Type C USB Cable Screws Flat Harness Clamp V-Harness Clamps Harness Clamp (Standoff) Installation Preparation The machine must stand alone for this installation. • Disconnect the machine from the downstream unit on the left if installed. •...
  • Page 108 2. Installation Removing the Operation Panel and Dummy Cover 1. Remove the operation panel screws ( x3). 2. Raise the operation panel and hold it in the vertical position. 3. Disconnect the harness at (1) and (2) ( x2). 4. Disconnect the harness from the board [A] at (3) ( x1).
  • Page 109 USB2.0/SD Slot Type D (D505-01) 6. Remove the screws of small bracket [A] ( x2). 7. Remove the screws of large bracket [B] ( x6). • Screw (1) is a flat-head screw. Be sure to re-install this screw at this position. 8.
  • Page 110 2. Installation 9. Remove dummy cover [A] from the operation panel. Slot Unit Installation 1. Attach one accessory V-harness clamp [A]. Make sure that the tabs are on the side of the plate that will be facing down when the large bracket is re-installed.
  • Page 111 USB2.0/SD Slot Type D (D505-01) 2. Lay the dummy cover [A] under the end of the operation panel. 3. Set the slot unit [B] on the other end of the operation panel. 4. Lay the large bracket [A] over the joint of the slot unit and operation panel. •...
  • Page 112 2. Installation 5. Discard the short bracket [A] and screws [B] ( x2). 6. Re-install large bracket [C] ( x6). • You must fasten the flat-head screw at [A]. • Tighten the screws in the order above marked by the numbers 1 to 5. This ensures precise alignment of the bracket.
  • Page 113 USB2.0/SD Slot Type D (D505-01) 9. Coil the USB cable and position the ferrite core [A] as shown. 10. Set the cable in the V-harness clamp [B] and close the clamp ( 11. Set the cable in harness clamp [C] and close it ( 12.
  • Page 114 2. Installation 14. Clamp the cable at [B] ( x1). 15. Remove tape [C] to free the two ground wires. Knockout, Upper Right Cover 1. Remove knockout [A] ( x2). • This step is not required if the LCT has been installed. 2.
  • Page 115 USB2.0/SD Slot Type D (D505-01) Upper Left Cover 1. Remove upper left cover [A] ( x 2). 2. Use a pair of nippers to remove knockout [B]. Slot Unit Connection 1. Lay the operation panel on the machine where it will be re-installed. 2.
  • Page 116 2. Installation 5. Raise the operation panel on the machine to the vertical position, and then connect the board [A] x2). 6. At the right side of the operation panel, make sure that the ground wires [B] are not pinched between the main machine and operation panel.
  • Page 117 USB2.0/SD Slot Type D (D505-01) 8. Under the right corner of the operation panel, push the USB cable from [A] to [B] so that the cable is to the right of support [C] and not below it. 9. Re-set and fasten the operation panel [A] ( x3).
  • Page 118 2. Installation 10. On the left side of the machine, route the USB cable through the clamps (1), (2), and (3) then close the clamps ( x3). 11. Insert the USB cable [A] through the hole (where the knockout was removed). 12.
  • Page 119 USB2.0/SD Slot Type D (D505-01) 15. Rotate the cover [A] so that only one USB connection point [B] is visible. 16. Fasten the cover [C] ( x1). 17. Re-attach the air filter cover [A] ( x1). 18. Connect the flat end of the USB cable [B] to the machine.
  • Page 120 2. Installation 19. Coil the USB cable [A] to take up slack. 20. Fasten the cable to the machine at [B] with the flat harness clamp ( x1) Right Upper Cover, Knockout 1. Re-attach the upper right cover [A] ( x2). 2.
  • Page 121 USB2.0/SD Slot Type D (D505-01) 1. Remove the operation panel screws ( x3). 2. Lift the operation panel slightly to confirm that the operation panel harness and USB cable are not hung up. 3. Plug in the machine and turn it on. 4.

  • Page 122: Lct (B473), Lct Adapter Type B (B699)

    2. Installation LCT (B473), LCT Adapter Type B (B699) Accessories Check the accessories and their quantities against this list. LCT (B473) Description 1. Upper docking pins (grooved) 2. Lower docking pin (not grooved, not for B132/B181/B200) 3. Flat-head shoulder screw - M4x6 4.

  • Page 123: Installation

    LCT (B473), LCT Adapter Type B (B699) Installation Removing Tape and Accessories • Always turn the machine off and disconnect the machine power cord before you do this procedure. 1. Remove all filament tape (1) to (6). 2. Remove: [A] Decals...
  • Page 124 2. Installation [B] Docking pins LCT Adapter (B699) Installation The LCT Adapter Kit B699 must be installed before you install the LCT. 1. Put the LCT [A] on its front side. • Do not put the LCT on its right side (the open side), or you will bend the ground plate [B]. 2.
  • Page 125 LCT (B473), LCT Adapter Type B (B699) LCT Installation 1. Remove the LCT installation cover [A] from the right side of the machine ( x 2). 2. Remove the upper covers [B]. 3. Remove the lower covers [C]. 4. Attach the brackets (1), (2) that are supplied with the LCT Adapter (B699) ( x 2 each – M4 x 8). 5.
  • Page 126 2. Installation 8. Slowly push the LCT onto the pins. • The release button [D] is used to unlock the LCT. 9. Connect the plug [E] of the LCT power connector to the side of the machine. 10. Open the upper cover [A]. 11.
  • Page 127 LCT (B473), LCT Adapter Type B (B699) 2. Open the LCT top cover [A]. 3. Check the position markers on plate [B]. • If the fences are set for A4 and you intend to load A4, the LCT is ready and you do not need to do the following steps.
  • Page 128 2. Installation 6. Use a screw driver to remove the screws fastened to fences [A] and [B] so that the fences slide easily on plate [C]. 7. Move each side fence bracket from the A4 to the LT position, then reattach the screws.
  • Page 129 LCT (B473), LCT Adapter Type B (B699) 8. Remove the shaft [A] from under the LCT top cover ( x1). 9. Move the LCT end fence [A] from the A4 to the LT position (the position guide is written on the LCT top cover at [B]).
  • Page 130 2. Installation Decals 1. Attach the InkJet caution decal for your language to the top of the LCT.

  • Page 131: Lg Size Tray Type 1075 (B474)

    LG Size Tray Type 1075 (B474) LG Size Tray Type 1075 (B474) The option can be installed in the LCT (B473). Accessories Check the accessories and their quantities against this list. Description Q'ty 1. Tapping screws - M4x8 2. Tapping hex screws - M4x8 3.
  • Page 132 2. Installation 1. If the LCT is connected to the copier: • Open the cover and remove the paper. • Close the cover. • Turn the main power switch off. • Disconnect the LCT from the copier. 2. Remove the LCT cover [A] ( x 1). 3.
  • Page 133 LG Size Tray Type 1075 (B474) 7. Attach the front bracket [A] with the beveled corner down ( x 2). • If the brackets are not easy to install, lift the bottom plate with your hand. 8. Attach the rear bracket [B] with the beveled corner down ( x 2). 9.
  • Page 134 2. Installation 12. Attach the B4/LG frame [C] with the hex screws ( x 2). 13. Move the front side fence [A] and rear side fence [B] to the B4 or 8.5" position and attach it ( x 1). 14. Attach the cover [A] (8.5" x 14"/B4) ( x 1). 15.
  • Page 135 LG Size Tray Type 1075 (B474) 19. Input "5" for B4 SEF or "6" for 8.5" x 14" SEF.

  • Page 136: Lcit Rt4000 (D350)

    2. Installation LCIT RT4000 (D350) Accessories Check the accessories and their quantities against this list. • The accessory box is inside the LCIT (see the next page). Description Stay Relay Unit Left Side Fence Right Side Fence Ground Wire Tab Sheet Holder Clamp Screws (M4x8) Screws (M4x8)

  • Page 137: Lct Installation

    LCIT RT4000 (D350) LCT Installation Grounding and Preparing the LCT for Docking 1. Remove the accessory box [A] from inside the LCIT.
  • Page 138 2. Installation 2. Remove all tapes. 3. Remove the paper entrance cover [A] ( x2). 4. Remove the connector cover [B]. 5. Remove the right upper cover [C] ( x2). 6. Remove the plate [A] ( x2). 7. Disconnect the bypass unit connectors [B] ( x2).
  • Page 139 LCIT RT4000 (D350) 9. Use the screws removed with the bypass tray to attach the relay unit [A] ( x4). 10. Connect the relay harness [B] ( x1). 11. Remove knockouts: (1), (2), (3). 12. Attached the stay [A] with the provided screws ( x2). 13.
  • Page 140 2. Installation 15. On the LCT, raise the paper exit cover [A]. 16. Pull the paper tray [B] about halfway out of the unit. 17. Remove the left corner cover (upper) [C] ( x2). 18. Remove the left corner cover (middle) [D] ( x2). 19.
  • Page 141 LCIT RT4000 (D350) 21. Attach the ground wire [A] to the main machine and LCIT ( x2). • On the LCIT, attach the ground wire (1) and clamp it at (2) ( x1, x1). • Attach the other end of the ground wire to the main machine at (3) ( x1). 22.

  • Page 142: Anti-Condensation Heater Type B: 120V

    2. Installation After Installation The paper tray is large and heavy, especially when it is loaded to full capacity. Direct the customer to the warning sticker on the left side of the tray. The label is a reminder that two persons are needed to lift and handle the paper tray safely.
  • Page 143 LCIT RT4000 (D350) • 120V Model: Both connector harnesses are WHITE. (Use for this installation.) • 208 - 240V Model: Both connector harnesses are RED. (Do not use for this installation.) 2. At the back of the LCIT, remove: [A] Rear cover ( x5). Lift cover (1) to remove rear cover. [B] Heater cover ( x2) 3.
  • Page 144 2. Installation 6. Pull the heater connection harness [A] away from the right side of the main machine. 7. Fasten the heater cover [A] to the base plate ( x2). 8. Connect the heater harnesses [B] to the relay harness [C] ( x2).

  • Page 145: Anti-Condensation Heater Type B: 240V

    LCIT RT4000 (D350) Anti-Condensation Heater Type B: 240V Accessory Check Description Nichrome Wire Heater 230V 18W • Unplug the machine power cord before starting the following procedure. • Do the following procedure in order to prevent damage to the harnesses. •...
  • Page 146 2. Installation 2. At the back of the LCIT, remove: [A] Rear cover ( x5). Lift (1) to remove the rear cover. [B] Heater cover ( x2) 3. Remove the seals from the bottom of the heater units [A] and attach the heaters to the heater cover. 4.
  • Page 147 LCIT RT4000 (D350) 6. Pull the heater connection harness [A] away from the right side of the main machine. 7. Fasten the heater cover [A] to the base plate ( x2). 8. Connect the heater harnesses [B] to the relay harness [C] ( x2).
  • Page 148 2. Installation Decals 1. Open the paper tray and attach the InkJet caution decal for your language to the right side.

  • Page 149: Cover Interposer Tray Ci5000 (B835-57)

    Cover Interposer Tray CI5000 (B835-57) Cover Interposer Tray CI5000 (B835-57) Accessories Check the quantity and condition of the accessories in the box against the following list. Description Q'ty Spacer Black Mylar Relay Guide Plate – Long (for B234/B235/B236) "L" Hinge Pins (Tray Unit Front Cover) Sponge Strip Leveling Shoes Rear Docking Bracket...

  • Page 150: Installation

    2. Installation Installation Setting up the Unit and Docking to the Copier • Unplug the power cord before starting the following procedure. 1. Remove all the tape and shipping materials from the tray unit [A].
  • Page 151 Cover Interposer Tray CI5000 (B835-57) 2. Remove cover [A]. 3. Remove all tape and shipping materials from the transport unit [B]. 4. Confirm that the connectors [A] are free. 5. Attach the front docking plate [B] ( x2).
  • Page 152 2. Installation • You must use the M4 x 14 screws. 6. Attach the rear docking plate [C] ( x2). These are the docking plates for the next device to be installed in the paper feed line. • You must use the M4 x 14 screws. 7.
  • Page 153 Cover Interposer Tray CI5000 (B835-57) 13. Remove the interface connector cover [A]. 14. Attach the rear docking bracket [B] ( x2). 15. Attach the front docking bracket [C] ( x2). 16. Push the runners [A] and [B] in and re-fasten them again with the screws.
  • Page 154 2. Installation 17. Open the front door of the cover interposer tray. 18. Pull out the locking lever [A]. 19. Align the finisher [B] with the joint brackets [C], then slowly push the finisher onto the brackets. 20. Connect the finisher cable [D] to the copier 21.
  • Page 155 Cover Interposer Tray CI5000 (B835-57) tray or the next peripheral device to the left, or (2) Before doing any maintenance on either the cover interposer tray or the next peripheral device to the left. Mounting the Tray Unit 1. Remove the rear cover [A] ( x2). 2.
  • Page 156 2. Installation 7. Remove the front inner cover [A] from the dual-tray unit ( x2). 8. Fasten the tray unit to the top of the transport unit with the knob screws [B] ( x2). 9. Attach the base cover [A] ( x1). 10.
  • Page 157 Cover Interposer Tray CI5000 (B835-57) 15. Attach the spacer [A] to the rear of the transport unit ( x2). 16. Set the leveling shoes [A] (x4) under the feet. 17. Turn the nuts to adjust the height of the cover interposer until it is level.

  • Page 158: Docking The Cover Interposer Tray B835

    2. Installation Docking the Cover Interposer Tray B835 1. Fasten the joint bracket [A] to the cover interposer tray ( x4). 2. Dock the finisher. Firmware Update Install the latest version of the firmware for the cover interposer tray. The cover interposer may not operate correctly with the D081/D082 unless the most recent version of the firmware is installed.

  • Page 159: Multi Folding Unit (D454)

    Multi Folding Unit (D454) Multi Folding Unit (D454) Accessories Check the quantity and condition of the accessories in the box against the following illustration and list. Description Q'ty 1. Joint Bracket 2. Paper Guide – Long (for D059, D060, D061, M002/M003/M004) 3.

  • Page 160: Installation

    2. Installation : If this unit is used in China, do not use the power cord provided. Contact a supervisor and obtain the correct type of power cord for use in China. Installation • The unit must be connected to a power source that is close to the unit and easily accessible. •...
  • Page 161 Multi Folding Unit (D454) 2. Open the front door [A]. 3. Remove all tape from inside [B]. Paper Guide, Sponge Strip 1. Select the short guide for this installation. • Two paper guides are provided.
  • Page 162 2. Installation • The long paper guide is for another machine • If the upstream peripheral device is the Cover Interposer Tray (B835), attach the black mylar provided with the cover interposer tray to this paper guide. 2. Attach the long paper guide [A] ( x2 M3x6). 3.
  • Page 163 Multi Folding Unit (D454) Docking 1. Fasten the joint bracket [A] to the left side of the main machine [B] ( x4 M4x20). 2. Open the front door [A]. 3. At the front right corner, remove the screw of the lock bar [B] ( x1 M3x6). Keep this screw. 4.
  • Page 164 2. Installation 8. Connect the I/F cable [E] to the upstream unit. • Do the following steps only if the upstream unit is the Cover Interposer Tray. 9. Remove: [A] Rear upper cover ( x4) [B] Rear lower cover ( x3) 10.
  • Page 165 Multi Folding Unit (D454) 13. Tighten the screws ( x3). 14. Re-attach the rear covers. Removing Parts for the Cover Interposer Tray (B835) Three parts must be removed before the tray unit of the cover interposer tray can be mounted on top of the Multi Folding Unit.

  • Page 166: Height Adjustment

    2. Installation Height Adjustment 1. Set the leveling shoes [A] ( p.234 "Common Adjustments"). 2. Adjust the height of the unit and make sure that it is level. Power Cord, Breaker Switch Test 1. Insert the power cord socket [A] into the power connection point. •...
  • Page 167 Multi Folding Unit (D454) 2. Connect the power supply cord plug into a power outlet. 3. Test the breaker switch [B] ( p.234 "Common Adjustments"). Check for Skew and Correct Side-to-Side Registration 1. Load some B4 paper in Tray 2 of the main machine. 2.

  • Page 168: Ring Binder (D392) Installation

    2. Installation Ring Binder (D392) Installation Accessories Check each accessory against the list below to make sure that you have everything. Item Q'ty 1. Docking Bracket 2. Entrance Guide Plate: Long 13" (Not Used for D081/D082) 3. Entrance Guide Plate: Short 12" (Use for D081/D082) 4.

  • Page 169: Before You Begin

    Ring Binder (D392) Installation Before You Begin The finisher weighs 140 kg (308 lb.). IMPORTANT: To prevent bending or breaking the top cover, never lift the finisher by its top cover [A]. Always raise the finisher from the base [B].

  • Page 170: Installation Requirements

    2. Installation Installation Requirements Operating Environment 1. Temperature Range • Allowed: 10°C to 32°C (50°F to 90°F) • Recommended: 15°C to 25°C (59°F to 77°F) Rh 50% 2. Humidity Range: • Allowed: 15% to 80% Rh • Recommended: 30% to 70% 3.

  • Page 171: Power Supply

    Ring Binder (D392) Installation 8. Put the finisher on a strong and level surface. The front and rear of the machine must be less than 5 mm (0.2") away from level. 9. Do not put the finisher where there could be strong vibrations. 10.

  • Page 172: Installation Procedure

    2. Installation Installation Procedure Remove All Shipping Materials 1. Remove all visible tapes, wrapping material, and cushions attached to the outside of the finisher and the power cord. 2. Remove: [A] Brace x1 ( x2) [B] Brace x2 ( x2) IMPORTANT: Do not discard these braces.
  • Page 173 Ring Binder (D392) Installation 3. Open the right door and left door. 4. Remove all tapes and packing material. 5. Remove the brace and red tag [A] ( x2). 6. Pull the binder unit [A] out of the finisher until it stops. 7.
  • Page 174 2. Installation 10. Push the ring cartridge in and close its cover. 11. Push the binder unit into the finisher. 12. Close the left front door and right front door. Prepare the Finisher for Docking 1. Attach the ground plate [A] ( x2). 2.
  • Page 175 Ring Binder (D392) Installation 1. Attach the docking bracket [A] to the upstream unit [B] (M4x14 x4). • The illustration shows the left side of the main machine, but the procedure is the same for others. Dock the Finisher 1. Open the right door of the finisher. 2.
  • Page 176 2. Installation 3. Align the right side of the finisher with the docking brackets [B] and [C] on the left side of the main machine, and then slowly push the finisher onto the brackets. 4. Connect the finisher I/F cable [D] to the main machine. 5.
  • Page 177 Ring Binder (D392) Installation 4. Set the ring supply level indicator [1] behind the tabs on the side of the ring supply cartridge [2]. Test the Breaker Switch 1. If the main machine is on, turn it off. 2. Confirm that the breaker switch [A] is set to the right. NOTE: The breaker switch is at the bottom of the left rear corner near the power cord.

  • Page 178: Centering Paper In The Paper Path

    2. Installation 4. Use the sharp point of a pen [B] or similar tool to push in the breaker switch until it snaps to the off position. (You should see "0".) 5. If the breaker does not snap to the off position: •...
  • Page 179 Ring Binder (D392) Installation • There are two scales on the left side of the ring binder below the paper exit. • The rear scale [1] is for LT-size paper and the front scale [2] is for A4-size paper. Be sure to read the correct scale for the paper size in use.
  • Page 180 2. Installation Checking and Correcting Skew Checking for Paper Skew Do this check to confirm that the paper is not skewed in the paper path. 1. Make sure that the I/F cable of the ring binder unit is connected. 2. If the finisher is connected to the left side of the ring binder, disconnect it and pull it away from the left side of the ring binder.
  • Page 181 Ring Binder (D392) Installation • Read the rear scale for DLT-size paper and front scale for A3-size paper. • The scale lines are spaced 1 mm apart. • The paper must not deviate more than ±2 mm on the scale. Centered.
  • Page 182 2. Installation 2. Remove the spacers from the right side of the ring binder at the base ( x2). 3. On the docking bracket attached to the upstream unit, loosen the screws. 4. Insert a spacer and tighten the screws. If the trailing edge is skewing toward the front of the machine, insert a spacer [A] under the rear end of the bracket and tighten the screws.

  • Page 183: After Installation

    Ring Binder (D392) Installation After Installation Confirm that the operators understand the following important points: • Decals attached to the machine that provide guidance for removing paper jams. Point out the decal locations. • Detailed instructions on removing ring jams are provided in the operating instructions under "Removing Jammed Ring Combs".
  • Page 184 2. Installation Selecting the Supply Name Enter the SP mode and do SP5841. 5841 Supply Name Setting These names show when the user prints the "Inquiry List". To print this list: Push the [Counter] key Push "Print Inquiry List". Push the [Inquiry] button on the User Tools screen. Select the SP code for the color and number of holes for the ring binders.

  • Page 185: Cover Interposer Tray Type 3260 (B704-17)

    Cover Interposer Tray Type 3260 (B704-17) Cover Interposer Tray Type 3260 (B704-17) Accessories Check the accessories and their quantities against this list. These accessories are provided for installation for several different machines. Many of the accessory items listed below are not used for this installation. For this machine: •...

  • Page 186: Installation

    2. Installation Description Q'ty Front door extension (bottom) Sponge Strip Installation You can install the Cover Interposer Tray B704 on these finishers only: • 2000-Sheet Booklet Finisher D373 (SR4040) • 3000-Sheet Finisher D374 (SR4030) Removing Tapes and Packing Materials • Make sure that the finisher is disconnected from the main machine, and that the copier is turned off and the power cord is disconnected, before you start this procedure.
  • Page 187 Cover Interposer Tray Type 3260 (B704-17) 1. If the finisher is connected to the machine, disconnect it. • After disconnecting the finisher, for safety remove the front and rear finisher connectors from the copier. Reattach them just before docking the finisher to the copier. 2.
  • Page 188 2. Installation Preparing the Finisher 1. Remove the cover [A] of the relay connector. 2. Loosen the screw of the bracket [B] ( x 1) then remove the bracket. 3. Remove the guide plate [C]. (You will attach this guide plate to the cover interposer. Do not discard it.) •...

  • Page 189: Attaching The Extensions

    Cover Interposer Tray Type 3260 (B704-17) Attaching the Extensions 1. Attach the three shoulder screws [A] ( x 3). 2. If the finisher was previously installed, remove the ground plate [B] from the finisher and keep the screws. 3. Attach the bottom plate [C] ( x 2, M3 x 6) then attach the ground plate to the bottom plate ( x 2). 4.
  • Page 190 2. Installation Attaching the Interposer Tray 1. Lift the cover interposer tray. 2. Align the keyholes [A] with the shoulder screws [B], and move the cover interposer down onto the screws. 3. Attach the cover interposer with the screw [C] ( x 1, M3 x 6).
  • Page 191 Cover Interposer Tray Type 3260 (B704-17) Docking the Finisher/Interposer 1. Attach the rear bracket [A] ( x 2, M4 x14). 2. Attach the front bracket [B] ( x 2, M4 x14). 3. Attach the gasket seals [C] and [D].
  • Page 192 2. Installation 4. Attach the sponge strip [A] that is supplied with the finisher. • Align the sponge end [B] with the edge [C]. • Align the sponge end [D] with the edge [E]. 5. Attach the guide plate (removed from the finisher) to the cover interposer. •...
  • Page 193 Cover Interposer Tray Type 3260 (B704-17) 11. Check the right side of the machine and make sure that the sponge strip does not block the air flow through the duct.

  • Page 194: 2000/3000 Sheet Finishers (D373/D374)

    2. Installation 2000/3000 Sheet Finishers (D373/D374) Accessories Description Q'ty Front joint bracket Rear joint bracket Ground (earth) plate Screws (M4 x 14) Screws (M3 x 8) Screws (M3 x 6) Screw (Plastic) Leveling Shoes Upper output tray Tray Holder Lower output tray (D373 Only) Support Plate for Proof Tray Support Plate for Shift Tray Cushion (with double-sided tape)

  • Page 195: Installation

    2000/3000 Sheet Finishers (D373/D374) Installation This section shows the installation instructions for two finishers: • D373 Booklet Finisher: This finisher can do punching, shifting, stapling, and saddle-stitching with staples. This booklet finisher can be used with the D081 or D082. •...
  • Page 196 2. Installation 1. Remove the machine from its box, and remove all the wrapping. 2. Remove all filament tape and packing material from the finisher. 3. Open the front door.
  • Page 197 2000/3000 Sheet Finishers (D373/D374) 4. Remove all tapes and packing materials inside the finisher. 5. Pull the jogger unit [A] out of the finisher. 6. Remove the tapes and retainers. Docking the Finisher to the Copier...
  • Page 198 2. Installation 1. The first step depends on whether you will install the Cover Interposer B704. If you will not install the Cover Interposer B704: • Remove the strip from the sponge cushion [A] and attach it to the finisher, then go to Step 2. •...
  • Page 199 2000/3000 Sheet Finishers (D373/D374) 2. Attach the rear bracket [A] ( x 2, M4 x 14). 3. Attach the front bracket [B] ( x 2, M4 x 14). 4. Remove the screw [A] to release the lock lever [B] ( x 1).
  • Page 200 2. Installation 5. Slowly push the finisher against the side of the machine until the brackets [D] go into their slots. If you do this too quickly, you will bend and cause damage to the paper-entrance guide plates [C]. 6. Attach and tighten the screw removed in Step 4. 7.
  • Page 201 2000/3000 Sheet Finishers (D373/D374) 3. Attach the lower output tray [C]. D374 1. Attach the output tray [A]. 2. Make sure that the metal plate [B] is on the top of the tray. Leveling the Finisher 1. Put the leveling shoes (x 3) below the feet. 2.
  • Page 202 2. Installation 1. Attach the tray holder [A] to the side of the finisher as shown. 2. Store the support plates for this upper tray and shift tray in this holder while they are not being used. Support Plate for Upper Tray Two support trays, one for the upper proof tray and one for the shift tray are provided.
  • Page 203 2000/3000 Sheet Finishers (D373/D374) 2. If step 1 does not solve the problem, place the support tray [A] on the shift tray as shown. Selecting the Staple Supply Name Enter the SP mode and do SP5841. 5841 Supply Name Setting These names show when the user prints the "Inquiry List".
  • Page 204 2. Installation 4. Select "Staple Position". 5. Touch a "Staple Position" button and touch the center (saddle-stitch) stapling symbol. 6. Go out from the User Tools mode. Set the number of copies, touch the center stapling symbol on the operation panel, then start the print job.

  • Page 205: Punch Unit (B702-17, -27, -28)

    Punch Unit (B702-17, -27, -28) Punch Unit (B702-17, -27, -28) The Punch Unit B702 is installed in the 2000/3000 Sheet Finisher D373/D374 (SR4040/SR4030). Accessories Check the accessories and their quantities against this list. Description 1. Punchout Waste Unit 2. Slide Drive Unit 3.
  • Page 206 2. Installation 1. If the finisher is connected to the copier, disconnect the power connector [A] and move the finisher away from the copier. 2. Remove the rear cover [B] ( x 2) and open the front door. • At the bottom of the rear cover, make sure to disconnect the tabs that attach the cover to the frame.
  • Page 207 Punch Unit (B702-17, -27, -28) 5. Slide the punch unit [A] on its rails into the finisher. Make sure that the pins engage correctly at the front and rear. 6. Connect and attach the punch unit [B] ( x 2, x 1).
  • Page 208 2. Installation 9. Put the side-to-side detection unit [A] in the machine. Make sure that the two pins are engaged correctly at the front. 10. Make sure that the side-to-side detection unit moves smoothly on its rails. If it does not, make sure that the rails are aligned with their grooves.
  • Page 209 Punch Unit (B702-17, -27, -28) • Make sure that the punch-waste transport unit moves smoothly on its rails. If it does not, make sure that the rails are aligned with the grooves. 15. Remove the short connector from the connector [C]. •...

  • Page 210: Output Jogger Unit Type 3260 (B703)

    2. Installation Output Jogger Unit Type 3260 (B703) Accessories This option is for the 2000/3000-Sheet Finishers (D373/D374) only. Check the accessories and their quantities against this list. Description 1. Jogger Unit 2. Tapping Screws M3x6 Installation The Output Jogger Unit B703 is installed only on the 2000/3000-Sheet Finisher D373/D374. •...
  • Page 211 Output Jogger Unit Type 3260 (B703) 1. Turn the main machine switch off. 2. Disconnect the finisher from the main frame. 3. Use the flat head of a screwdriver to remove the left upper cover [A]. 4. Remove the cover plate [A] ( x 2). Keep the screws.
  • Page 212 2. Installation 5. While holding the jogger unit with the connector on the left, put the hooks on the frame of the jogger unit [A] into the holes in the left and right side of the finisher frame. 6. Connect connector [B] to the socket ( x 1).

  • Page 213: Mail Box (B762)

    Mail Box (B762) Mail Box (B762) The Mail Box B762 is installed on the 2000/3000 Sheet Finisher D373/D374. It cannot be installed with the Cover Interposer Tray B704. (Either the mailbox or cover interposer tray can be installed on top of the finisher, but not both.) Accessories Check the accessories and their quantities against this list.
  • Page 214 2. Installation • Move the mailbox carefully. It is easy to cause damage to the corner leaf plate [B]. 2. If the Cover Interposer Tray B704 is installed on the D373/D374, remove it. • The cover interposer tray and mailbox cannot be installed on the finisher at the same time. 3.
  • Page 215 Mail Box (B762) 5. Attach the guide plate [A] to the top of the finisher ( x 2, M3 x 8). 6. Attach the mailbox [A] to the top of the finisher ( x 4, M3 x 8). 7. Attach the 9 trays [B] to the mailbox. 8.

  • Page 216: 3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375)

    2. Installation 3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375) Accessories 3000-Sheet Finisher B830 Accessories Check the accessories and their quantities against this list. Description Q'ty Sponge Strip Entrance Guide Plate Ground Plate Joint Bracket Shift Tray Leveling Shoes Tapping Screws – M4 x 12 Tapping Screws –...
  • Page 217 3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375) Finisher Adapter Type C Accessories Check the accessories and their quantities against this list. • This finisher adapter kit must be installed when installing this finisher on this machine. Description Proof Auxiliary Tray Entrance Guide SD Card (for firmware update) Motor Harnesses...

  • Page 218: Finisher Adapter Kit D375 Installation

    2. Installation Finisher Adapter Kit D375 Installation • The finisher adapter kit must be installed before the finisher and punch unit are installed. 1. Attach the entrance guide [A] ( x 2). • Attach the entrance guide only if the finisher will be connected directly to the main machine. •...
  • Page 219 3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375) 2. Remove the finisher rear cover [A] ( x 2). 3. Remove: [A] Harness T-bracket screws ( x3). Remove the only the screws, not the bracket. [B] Lower transport motor assembly ( x 2, [C] Upper transport motor assembly ( x 2,...
  • Page 220 2. Installation 4. For both the upper and lower transport motors: • Remove the motor [A] from its original bracket [B] ( x 2) • Attach the motor to the new bracket [C] ( x 2). • Attach the new harness [D] ( x 1).
  • Page 221 3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375) 8. Reattach the harness T-bracket screws [C] ( x3) that were removed earlier. 9. Route the harnesses as shown by the dotted lines [A] and [B]. • Never allow the harnesses to rest against either motor as shown at [C]. Heat from the motors could damage the harnesses.

  • Page 222: Finisher Installation

    2. Installation 12. On the right side of the machine, attach the FCC Class A decal [A] below the copier serial number decal [B]. (North America Only) Finisher Installation • Turn the machine off and disconnect the machine power cord before you do this procedure. 1.
  • Page 223 3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375) 2. Unpack the finisher and remove all tapes and shipping retainers. 3. Open the front door and remove the shipping retainers. 4. Remove the brackets, tags, and wires in this order: [A]> [B]> [C] ( x 2 each). 5.
  • Page 224 2. Installation 6. Install the ground plate [A] ( x 2) (M3 x 6). Set the ground plate so that there is no gap between the plate and the bottom frame of the finisher (as shown). 7. Install the table extension [B] ( x 2) (M4 x 8). The edge of the table extension should be aligned with the edge of the finisher.
  • Page 225 3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375) Docking the Finisher B830 The Finisher (B830) is docked to one of the following: • Ring Binder (D392) • Multi-Fold Unit (D454) • Cover Interposer Tray (B835) • Main Machine Finisher B830 to Cover Interposer Tray B835 1.
  • Page 226 2. Installation 1. Remove the connector cover 2. Fasten the joint bracket to the Copier. 3. Dock the finisher. (Go to 'Connecting the Finisher B830'.) Connecting the Finisher B830 1. Open the front door of the finisher. 2. Pull out the locking lever [A] ( x 1). 3.

  • Page 227: Updating The Firmware

    3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375) 4. Connect the finisher cable [D] to the copier 5. Push in the locking lever [A]. 6. Check that the top edges of the finisher are parallel with edges of the device (or copier) to the right. 7.
  • Page 228 2. Installation 2. Remove the SD card slot cover [A] from the main machine ( x 1). 3. Insert an SD card [B] that contains the latest firmware for this finisher, downloaded from the web site. Insert this SD card into the service slot (lower slot). •...

  • Page 229: Sp Setting

    3000-Sheet Finisher (B830-17), Finisher Adapter Type C (D375) SP Setting 1. Enter the SP mode. 2. Do SP5841-12 and enter the name of the staples used for corner stapling. • This is the name that shows when the user prints the Inquiry List. •...

  • Page 230: Punch Unit Pu5000 (B831)

    2. Installation Punch Unit PU5000 (B831) Accessories Check the quantity and condition of the accessories in the box against the following list: Description Q'ty Punch Unit Punch Waste Collection Hopper Spacer (1 mm) Spacer (2 mm) Knob Step Screw Screw (M4 x 6) Black Screw (M3 x 10) Spring Sensor Arm and Sensor...

  • Page 231: Installation

    Punch Unit PU5000 (B831) Installation This punch unit is for the B830 finisher only. • Switch the machine off and unplug the machine before starting the following procedure. 1. If the finisher is connected to the main machine, disconnect it. 2.
  • Page 232 2. Installation 5. Remove the inner cover [A] ( x 3). 6. Behind the inner cover at [B] and [C], press the lock tab to the right to release the inner cover from the frame. 7. Remove the plastic knockouts [D]. 8.
  • Page 233 Punch Unit PU5000 (B831) 11. Position the 2 mm spacer [A] and attach the punch unit [B] ( x 2, M3 x 10). 12. Use one of the screws removed from the motor protector plate to fasten the remaining two spacers to the frame as shown.
  • Page 234 2. Installation 14. Connect the PCB harness connector [A] to CN135 of the finisher PCB and to CN600 of the punch unit PCB. 15. Connect the harness [B] to CN136 of the finisher PCB. 16. Connect the single end of the hopper full sensor connector cable [C] to the hopper full sensor on the arm ( x 1, x 2).
  • Page 235 Punch Unit PU5000 (B831) 17. Slide the punch waste collection hopper [D] into the finisher. 18. Re-attach the inner cover and rear cover. 19. Close the front door and re-connect the finisher to the machine.

  • Page 236: Common Adjustments

    2. Installation Common Adjustments Height and Level Adjustment Before you begin: • The main machine should be installed first and adjusted to level within less than 5 mm front-to-back, and side-to-side. • Due to the length of the paper path with all optional peripheral units installed, it is extremely important that every unit be level.

  • Page 237: Skew And Side-To-Side Registration

    Common Adjustments 3. Continue to turn the lower nut until it stops against the shoe. 4. Set a level on the front, rear, and side edges to determine if the unit is level. 5. Adjust the height at each corner until the unit is level. Skew and Side-to-Side Registration Overview The paper feed path is extremely long when many peripheral units are installed.
  • Page 238 2. Installation To correct skew and side-to-side registration, the bar joint bracket [A] (provided as an accessory and attached to the upstream unit) and graduated scales [B] at the paper exit are required. These items are not provided with all the finishers. The table below shows which adjustments are possible.
  • Page 239 Common Adjustments The illustration above shows the actual scale on the left side of the unit Multi Folding Unit (D454). In the illustration below, the red lines indicate the joint bracket where adjustments are done to eliminate skew and to correct side-to-side registration (this illustration shows the machine and peripherals as viewed from above the machine).
  • Page 240 2. Installation 5. Skew is eliminated by inserting spacers (shims) under the rear or front end of the joint bracket. These spacers are provided with the peripheral units, attached by screws to the units at the factory. Checking Side-to-Side Registration Do this procedure to confirm that the paper is centered in the paper path.
  • Page 241 Common Adjustments 2. On the joint bracket attached to the upstream unit, loosen screws (1), (2), (3), and (4). 3. Remove bracket [A] ( x1), rotate it 90 degrees, and re-fasten the screw. Changing the position of this bracket aligns the oval cut-out horizontally and frees the joint bracket so it can slide from side to side.
  • Page 242 2. Installation 3. Execute a straight-through run. 4. Check the scale where each sheet exits. • The rear scale is for DLT-size paper. • The front scale [2] is for A3-size paper. • Be sure to read the correct scale for the paper size in use. Centered.
  • Page 243 Common Adjustments Multi Folding Unit (D454) Finisher SR5000 (B830) 1. Look at the right side ( x1). 2. Remove the spacers ( x1).

  • Page 244: Breaker Switch Testing

    2. Installation Inserting Spacers 1. Loosen the screws ( x4) of the joint bracket attached to the peripheral upstream of the unit where the problem occurred. 2. Insert a spacer and tighten the screws. If the trailing edge of the paper is skewing toward the front of the machine, insert a spacer [A] under the rear end of the bracket and tighten the screws.
  • Page 245 Common Adjustments 2. Use the tip of a small screwdriver or pen to push the breaker test button [A]. • The breaker switch should flip to the "O" position [B]. This indicates that the breaker switch is operating normally. • If the breaker switch does not flip to the "O" position, the switch must be replaced. 3.

  • Page 246: Mfp Controller Options

    2. Installation MFP Controller Options Overview The machine controller box has three board slots and two SD card slots. Make sure that each board and SD card is put in the correct slot. Board Slots Name Description Slot A Copy Connector (B328) only Slot B •...
  • Page 247 MFP Controller Options Name Description Slot C Gigabit Ethernet (D377-21). The EFI (Fiery) controller is connected through Gigabit Ethernet. Upper Slot • Data Overwrite Security (D497) • PostScript3 (D497) • Browser Unit (D497) • HDD Encryption Unit (D377-16) Lower Slot Contains the VM card when the machine leaves the factory.

  • Page 248: Enabling Usb

    2. Installation • The PostScript3 application cannot be moved to another card. However, other applications can be moved to the PostScript3 SD card. Enabling USB Do SP5985 to enable USB. • USB is built-in but it must be enabled. Accessory Cards...

  • Page 249: Sd Card Applications

    MFP Controller Options Slot Code Option Slot B B826-17 Bluetooth Slot B D377-04 File Format Converter Slot B B679-17 IEEE1284 Slot B D377-01, -02 IEEE802.11a/g Slot A B328-11 Copy Connector Slot C D377 Gigabit Ethernet* Copy Data Security Unit Type F (not shown, is attached B829-07 to the IPU inside the controller box.) : The EFI (Fiery) controller is connected through Gigabit Ethernet.

  • Page 250: Handling Dimms And Sd Cards

    2. Installation Name SD Card Slot. D497 Browser Unit Type E 2 (upper slot) D497 Data Overwrite Security Unit Type H 2 (upper slot) D377 HDD Encryption Unit Type A 2 (upper slot) D378 PostScript 3 2 (upper slot) Note: •...

  • Page 251: Moving Applications To One Sd Card

    MFP Controller Options DIMMs 1. Hold the ROM DIMM as shown above. The edge connector [A] points toward the slot and the notch [B] is in the top right corner. 2. Insert the edge connector [C] in the slot at a 30-degree angle from the surface of the board. If the angle is too low, the upper contact could bend.
  • Page 252 2. Installation • If more than one application is required, the applications must be moved to one SD card with SP5873-1. Here are some important points you should keep in mind about SD cards and their applications: • The SD card in the upper slot (target) must be another application SD card for this machine. The SD card in the upper slot cannot be a blank SD.
  • Page 253 MFP Controller Options 4. Remove the VM card from Slot 1 (lower slot). • Before removing the VM card from Slot 1 (lower slot) you must shut down the App2 Me application (and any other VM card applications) if it is running. See p.305 "Before Removing and Re-installing the VM Card".
  • Page 254 2. Installation 14. Turn the main machine on. 15. Go into the User Tools mode and confirm that all the applications on the SD card in Slot 2 (upper slot) are enabled. User Tools> System Settings> Administrator Tools> Firmware Version> Next... 16.

  • Page 255: Ieee 1284 Interface Board (B679) (Centronics)

    MFP Controller Options 11. Turn the main switch on. 12. If the client is using App2 Me or any other applications on the VM card, do the procedure to re-start the App2 Me application. ( p.305 "Before Removing and Re-installing the VM Card") Storing SD Application Cards on Site 1.

  • Page 256: Bluetooth Interface Unit Type 3245 (B826-17)

    2. Installation • IEEE1284 (B679-17) • IEEE802.11a/g (D377-01) Installation 1. Remove the cover of Slot B [A] ( x 2). 2. Touch a metal surface to discharge any static electricity from your hands. 3. Install the interface board [B] in Slot B ( x 2). 4.
  • Page 257 MFP Controller Options Description Q'ty Bluetooth card Bluetooth card cover Bluetooth board Only one interface slot is available for the following options, so only one can be installed: • Bluetooth (B826-17) • File Format Converter (D377-04) • IEEE1284 (B679-17) • IEEE802.11a/g (D377-01) Installation Procedure 1.

  • Page 258: Ieee 802.11A/G Interface Unit Type J (D377-01)

    2. Installation 6. Push the antenna cap [D] to extend it. 7. Attach the card cover [E] (used to prevent static electricity). 8. Turn the machine off and on. 9. Enter the SP mode and do SP5990 to print an SMC. 10.
  • Page 259 MFP Controller Options Installation 1. Remove the cover of Slot B [A] ( x 2). 2. Touch a metal surface to discharge any static electricity from your hands. 3. Put the interface board in Slot B [B]. 4. Confirm that the board is inserted completely, then fasten it ( x 2). 5.
  • Page 260 2. Installation • To assure reliable data sending and receiving, Antenna 1 must be installed on the front left corner of the machine. 7. Remove the seals from of the cable clamps and attach them to the left side of the machine as shown above.

  • Page 261: File Format Converter Type E (D377-04)

    MFP Controller Options SP Mode Settings for 802.11a/g Wireless LAN The following SP commands can be set for 802.11a/g 1. Go into the SP mode 2. Touch "Copy SP" on the touch-panel to open the SP command selection screen. 3. Do SP5840-11. SP No.

  • Page 262: Hdd Encryption Unit Type A (D377-16)

    2. Installation Installation 1. Remove the cover of Slot A [A] ( x2). 2. Touch a metal surface to discharge any static electricity from your hands. 3. Put the interface board [B] in Slot B. 4. Confirm that the board is inserted completely, then fasten it ( x 2). 5.
  • Page 263 MFP Controller Options • These settings must be set up by the customer before the encryption option can be installed. 2. Confirm that "Admin. Authentication" is on: [User Tools]> "System Settings"> "Administrator Tools"> "Administrator Authentication Management"> "Admin. Authentication"> "On" If this setting is "Off" tell the customer that this setting must be "On" before you can do the installation procedure.
  • Page 264 2. Installation • The surfaces of the tapes must be blank. If you see "VOID" on the tapes, do not install the components in the box. 2. If the surfaces of the tapes do not show "VOID", remove them from the corners of the box. 3.

  • Page 265: Restoring The Encryption Key

    MFP Controller Options Recovery from a Device Problem Restoring the encryption key When replacing the controller board for a model in which the HDD encryption unit has been installed, updating the encryption key is required. • Before removing the VM card from Slot 1 (lower slot) you must shut down the App2 Me application (and any other VM card applications) if it is running.

  • Page 266: Clearing The Nvram

    2. Installation 10. Turn on the main power switch, and the machine automatically restores the encryption key in the flash memory on the controller board. 11. Turn off the main power switch after the machine has returned to normal status. 12.

  • Page 267: Postscript3 Unit Type 7501 (D497-01, -03, -04)

    MFP Controller Options Postscript3 Unit Type 7501 (D497-01, -03, -04) 1. Remove the slot cover [A] ( x1). 2. Put the PostScript3 SD card [B] in SD card the upper slot. • Only one SD card slot is available for applications provided on SD cards. •...
  • Page 268 2. Installation Before You Begin… 1. Make sure that the Data Overwrite Security unit SD card is the correct type for this machine. The correct type for this machine is type "H". 2. Make sure that the following settings are not at the factory default settings: •...
  • Page 269 MFP Controller Options 2. Remove the seals from both corners of the packet. The silver "VOID" notations [B] become visible only after you have removed the seals. This is normal. Installation Procedure • Before doing the procedure, turn off the main power switch and unplug the machine from its power source.
  • Page 270 2. Installation 7. Insert the DOS SD card [B] into the upper slot. 8. Reconnect the network cable. 9. Turn the main power switch on. 10. Do SP5878-1 and push [Execute] to enable the DOS option. 11. Go out of the SP mode. 12.

  • Page 271: Copy Connector Type 3260 (B328-11)

    MFP Controller Options Copy Connector Type 3260 (B328-11) Check the accessories and their quantities against the table below. Description Qt'y 1. Connection PCB 2. Power Repeater Cable 3. Repeater Hubs • Turn the machine off and unplug the machine before starting the following procedure. 1.

  • Page 272: Gigabit Ethernet Type B (D377-21)

    2. Installation 4. Remove the controller box cover [A] ( x 3). 5. Connect the power repeater cable [B] to: CN594 6. Reattach the controller box cover and rear upper cover. 7. Repeat Steps 1 to 6 to install the connection kit on the second machine. 8.
  • Page 273 MFP Controller Options Description Qt'y 1. Gigabit Ethernet PCB 2. Protector Plate 3. Screws Installation 1. Remove: • Rear upper cover. • Controller box cover • Cover [A] of Slot C ( x1) 2. Insert the edge connector of the gigabit Ethernet PCB [B] into its slot on the controller board. 3.

  • Page 274: Browser Unit Type E (D497)

    2. Installation Browser Unit Type E (D497) Accessories Check the accessories and their quantities against the table below. Description Qt'y 1. Browser Unit SD Card 2. Keytops Installation 1. Switch the machine off. 2. Remove the SD card slot cover [A]. 3.

  • Page 275: Copy Data Security Unit Type F (B829-07)

    MFP Controller Options 9. Under "Install to:" touch "Machine HDD"> "Next". 10. When you see "Ready to Install" check the information on the screen to confirm your previous selection. 11. Touch "OK". You will see "Installing…" then "Completed". 12. Touch "Exit" twice to return to the copy screen. 13.
  • Page 276 2. Installation 1. Remove • Rear upper cover • Controller box cover 2. Touch a metal surface to discharge any static electricity from your hands. 3. Push the connector on the underside of the Copy Data Security PCB [A] into its slot on the IPU. 4.

  • Page 277: Preventive Maintenance

    3. Preventive Maintenance Overview The amounts mentioned (K=1,000) as the PM interval indicate the number of prints or copies unless stated otherwise. These numbers are based on the PM counter. Required Materials You must use these materials to service the machine: •...
  • Page 278 3. Preventive Maintenance • After you do the PM, do the forced music adjustment with SP 2111 001.

  • Page 279: Pm Counter

    PM Counter PM Counter The PM Counter main menu and submenu allows you to review the PM counts for both units and individual components. Displaying the PM Counter 1. Enter the SP mode. 2. Touch [PM Counter]. (1): All PM Parts List. Displays all PM items (all PM items, not only PM units). Lists all PM items regardless of PM yield indicator settings.

  • Page 280: Pm Parts Screen Details

    3. Preventive Maintenance (4): Counter list print out. Prints the PM counter on paper. PM Parts Screen Details All PM Parts list: Main Menu The "All PM Parts list" displays all PM units and individual items. This list shows all PM items, regardless of their "PM yield indicator settings".
  • Page 281 PM Counter [A]: Clear current counter. Press to reset the selected PM counter (in this example 001 #K:PCU) to "0". You can also clear the settings by pressing the [Clear] button on the right side of the PM Counter Main Menu ([F] in the previous section).
  • Page 282 3. Preventive Maintenance Note: • The # mark denotes a unit. • Items without the # (065 ITB, for example) denote individual components. • An asterisk (*) will appear in the Exceed column [A] to show items that that have exceeded their target PM yields.

  • Page 283: Pm Tables

    PM Tables PM Tables See "Appendices" for the following information: • PM Tables...
  • Page 284 3. Preventive Maintenance...

  • Page 285: Replacement And Adjustments

    4. Replacement and Adjustments General Cautions • Never switch off either power switch while any of the electrical components are operating. Doing so might cause damage to units such as the transfer belt, drum, and development unit when they are pulled out of or put back into the main machine.

  • Page 286: Transfer Belt Unit

    4. Replacement and Adjustments • The D014/D015, D081/D082 PCU stand is not the same as the PCU stand of the B132/B181/ B200. • As shown above, the B132/B181/B200 PCU stand holds two jigs and one gear. The D014/D015, D081/D082 PCU stand holds only one jig and a coupler. Also, the shapes of these two stands are not the same.

  • Page 287: Scanner Unit

    General Cautions Scanner Unit 1. When installing a new exposure glass, make sure that the white paint mark is at the rear left corner. 2. Clean the exposure glass with alcohol or glass cleaner to reduce the amount of static electricity on the glass surface.

  • Page 288: Cleaning

    4. Replacement and Adjustments • After replacing developer. (Initialize the TD sensor only for the PCU where the developer was replaced.) • Never initialize the TD sensor more than once. Initializing the TD sensor more than once can cause toner scatter inside the machine. Cleaning 1.

  • Page 289: Common Procedures

    Common Procedures Common Procedures 1. Remove rear cover [A] ( x3). 2. Disconnect harness [B] ( x2, x3). 3. Remove plate [C] ( x2). 4. Disconnect harness [D] ( x1, x1).
  • Page 290 4. Replacement and Adjustments • The ADF is very heavy. 5. Raise the ADF [A] to the vertical position. 6. At the rear left corner of the machine, disconnect the ADF cable. 7. Remove the left screw [B] and right screw [C]. 8.

  • Page 291: Operation Panel, Top Covers

    Common Procedures Operation Panel, Top Covers 1. Remove the ADF ( p.287). 2. Open the front door. 3. Remove: [A]: Operation panel ( x3, [B]: Top rear cover ( x2) [C]: Left top cover ( x1) [D]: Right top cover ( x1)

  • Page 292: Left Covers

    4. Replacement and Adjustments Left Covers 1. If a finisher is connected: • Disconnect the finisher. • Remove the front and back finisher connection brackets. 2. Remove: [A]: Left upper cover ( x2) [B]: Left lower cover ( x5) Reinstallation •...

  • Page 293: Front Door

    Common Procedures Front Door 1. Grip the front door [A] with one hand. 2. Press down the hinge bracket [B]. 3. Lift the front door slightly to remove it. • If you must replace the front door, make sure that you put the SD cards from the storage location in the old front door into the storage location in the new front door.

  • Page 294: Right Covers

    4. Replacement and Adjustments Right Covers 1. Disconnect and separate the LCT if it is installed. 2. Remove: [A]: Knockout ( x2). This has been removed already if the LCT has been installed. [B]: Open the bypass tray. [C]: Right upper cover ( x2). Pull the bottom of the cover down and toward you as you remove it.

  • Page 295: Rear Covers

    Common Procedures Rear Covers 1. Remove: [A]: Rear upper cover ( x3) [B]: Rear lower cover ( x2) • Remove the bottom screws • Do not remove the shoulder screws. Toner Hopper, Faceplate, PCU Removing Hopper, Faceplate, PCU • To avoid damaging the toner end sensor, make sure that the main power switch is turned off and that the power cord is disconnected from the power source before you remove the hopper.
  • Page 296 4. Replacement and Adjustments To remove the hopper: 1. Prepare an open space on the floor for the hopper. 2. Remove the screws of the toner hopper [A] ( x3). 3. Place your hands under the left and right corners of the toner hopper and slowly pull it out on its rails until it stops.
  • Page 297 Common Procedures 1. Rotate the transfer belt release lever [A] counter-clockwise until it stops 2. Disconnect the fan connector [B]. 3. Remove the faceplate [C] ( x5). 4. Remove the PCU stand from its storage rack under the machine. 5. Place the PCU stand on a flat surface. 6.
  • Page 298 4. Replacement and Adjustments 1. Confirm that the machine is switched off and disconnected from its power source. • To prevent damage to the drum potential sensor and its relay board, always make sure that the machine is turned off and that the power cord is disconnected from the power source before you remove a PCU.
  • Page 299 Common Procedures 1. Hold the PCU [A] in front of the slot where you removed it 2. Engage the slots in the sides of the PCU with the rails. The PCU will not slide smoothly into the machine until the slots and rails are engaged properly. 3.
  • Page 300 4. Replacement and Adjustments 1. Confirm that the transfer belt release lever [A] is up and locked before you reattach the hopper. 2. Make sure the hopper rails are fully extended, then set the toner hopper [B] on the rails, 3.

  • Page 301: Image Transfer Unit

    Common Procedures Image Transfer Unit 1. Cover the floor or a table with paper to prepare a place to put the image transfer unit. 2. Open the front door. 3. Remove the toner hopper, then push the hopper rails into the machine. 4.
  • Page 302 4. Replacement and Adjustments 9. Grip both sides of the image transfer unit and pull it slowly out of the machine. Handling Precautions • Remove the image transfer unit carefully. The unit is heavy and not attached to the rails with screws.

  • Page 303: Drawer Unit

    Common Procedures Drawer Unit To pull out the drawer unit: 1. Remove the front door. 2. Rotate the lever [A] down to left until it stops. 3. Grip the lever to pull the unit [B] out of the machine until it stops. To remove the drawer unit: •...
  • Page 304 4. Replacement and Adjustments 1. Disconnect the left rail [A] ( x2). 2. Disconnect the right rail [B] ( x2). 3. Lift the unit off the rails. 4. Push the rails into the machine. To re-install the drawer unit 1. Remove the right upper cover and the left upper cover. 2.

  • Page 305: Duplex Unit

    Common Procedures Duplex Unit 1. Open the front door. 2. Pull the duplex unit [A] out until it stops. 3. Remove the Teflon ring [B] from the left rear corner ( x1). 4. Remove the Teflon ring [C] from the right rear corner ( x1).

  • Page 306: Sd Card Storage

    4. Replacement and Adjustments 1. Turn off the main power switch and disconnect the power cord. 2. Remove the rear covers. 3. Remove controller box screws (1), (2), and (3). 4. Open the controller box [A] to the left until it stops. •...

  • Page 307: Before Removing And Re-Installing The Vm Card

    Common Procedures • The original SD card is proof that the customer has purchased that application and must remain with the machine. • If the front door is replaced, the stored SD cards must be removed and stored inside the new door. 1.
  • Page 308 4. Replacement and Adjustments If an administrator setting is registered for the machine, Step 2 and 3 are required. Otherwise, skip to Step 4. 2. Push [Login/Logout] on the operation panel. 3. Login with the administrator user name and password. 4.

  • Page 309: Scanner Unit

    Scanner Unit Scanner Unit Exposure Glass 1. Remove: [A] Rear scale ( x3) [B] Left glass cover ( x3) [C] Exposure glass...

  • Page 310: Lens Block, Paper Size Sensors

    4. Replacement and Adjustments Lens Block, Paper Size Sensors 1. Before you remove the lens block, note the settings of the following SP codes that are used for ADF density adjustments for R, G, B. • SP4609-2 • SP4610-2 • SP4611-2 2.

  • Page 311: Exposure Lamp

    Scanner Unit SP4010 001 Sub Scan Reg Sub Scan Registration Adjustment SP4011 001 Main Scan Reg Main Scan Registration Adjustment 4. After lens block replacement, do some copy samples with the ADF. Check these points: • Do the copies have background? •...

  • Page 312: Scanner Motor

    4. Replacement and Adjustments • Never touch the surface of the exposure lamp with bare fingers. • Work carefully to avoid damaging the relay plugs attached to the rear ends of the lamp. Scanner Motor 1. Remove: • Exposure glass ( p.307) 2.

  • Page 313: Scanner Hp Sensor

    Scanner Unit 3. Remove scanner motor [A] (Cover x1, x2). Scanner HP Sensor 1. Remove: • ADF ( p.287) • Exposure glass ( p.307) • Top rear, left, right covers ( p.289 "Operation Panel, Top Covers") 2. Remove: [A] Ground plate ( x1) [B] Left stay ( x3) [C] Right stay ( x4)

  • Page 314: Scanner Interface Board (Siob)

    4. Replacement and Adjustments [D] Rear stay ( x6) [E] Scanner HP sensor ( Scanner Interface Board (SIOB) 1. Remove: • ADF ( p.287) • Exposure glass( p.307) • Top, rear, left, right covers ( p.289 "Operation Panel, Top Covers") •...

  • Page 315: Scanner Wire

    Scanner Unit Scanner Wire 1. Remove wire ground (1) ( x1). 2. Disconnect the head of wire (2) from tension bracket 1. 3. Remove spring (3). 4. Loosen the screw (4) of tension bracket 1. 5. Disconnect the end of wire at (5). 6.
  • Page 316 4. Replacement and Adjustments Scanner Wire Reinstallation and Scanner Position Adjustment 1. Place the beads [A] on the middle of the wire on the pulley openings. 2. Wind the ball end of the wire [B] 4 times. 3. Wind the other end of the wire [C] 5 times. 4.
  • Page 317 Scanner Unit 10. Remove the positioning pins (x4). 11. Remove the tape from the pulley. 12. Slowly push the scanner left and right to confirm that the wires are engaged correctly. The 1st and 2nd scanners should move smoothly.

  • Page 318: Laser Unit

    4. Replacement and Adjustments Laser Unit • This laser unit employs two laser beams produced by a Class III LD with a wavelength of 640 to 670 nm and intensity of 9 mW. Direct exposure to the eyes could cause permanent blindness. •...
  • Page 319 Laser Unit • The polygon motor rotates at extremely high speed and continues to rotate after you switch the machine off. To avoid damaging the motor, never remove the polygon motor within three minutes of switching off the main power and disconnecting the power plug. 1.

  • Page 320: Laser Unit

    4. Replacement and Adjustments • If the gasket has peeled off during removal, install a new gasket aligned with the line (3) on the top cover. (A replacement gasket is available as a service part.) Laser Unit 1. Remove ADF ( p.287).
  • Page 321 Laser Unit 3. Remove: [A] Left plate ( x4) [B] Right plate ( x4) [C] Ground wire ( x1) • Be sure to re-connect this ground wire when you re-assemble the machine. [D] Cross piece ( x4) [E] Detach the support rod from the clamps.
  • Page 322 4. Replacement and Adjustments 4. Raise the scanner unit [A] ( x 2). 5. Set the support rod [B] at the base (1) then under the front, right corner (2) of the scanner unit. • The scanner unit is very heavy. Never remove the support rod during servicing. 6.
  • Page 323 Laser Unit Reinstallation • Make sure that the four tapes [B] at (1), (2), (3), and (4) are set correctly. All four tapes should be visible and not tucked under the laser unit. • Be sure to reconnect the ground wire at the right rear corner of the machine when you re-assemble the machine.

  • Page 324: Sp Adjustments After Laser Unit Replacement

    4. Replacement and Adjustments SP Adjustments After Laser Unit Replacement SP codes are written on an A5-size sheet of paper provided with the laser unit. • Only the settings shown with the first barcode (2-Point Target) are required. The other information on the sheet can be ignored.

  • Page 325: Ld Unit

    Laser Unit 4. Do SP2109-014, select Pattern 14, and print a test pattern. ( >Printing Test Patterns) Color Registration Errors • In addition to the SP adjustments printed on the seal attached to the LD unit, if color registration errors occur immediately after you change the laser unit, an additional adjustment is required.
  • Page 326 4. Replacement and Adjustments...

  • Page 327: Pcu

    Before You Begin The items that are replaced determine which SP codes must be done after the machine is re-assembled and turned on. Here are some important rules that you should follow. 1. Initialize the TD sensor only once with SP3801-1 to -6. •...
  • Page 328 4. Replacement and Adjustments 2. Remove the PCU from the machine. 3. Set the PCU on the PCU stand. • Use the PCU stand provided with the machine. • Never use a PCU stand for a B132/B181/B200 because this can damage the exposed drum on the bottom of the PCU.
  • Page 329 1. Remove the charge roller unit [A] ( x2). This unit contains the charge roller and charge roller cleaning roller. • If you need to replace a charge roller unit, be sure to replace the C, M, Y charge roller units together.
  • Page 330 4. Replacement and Adjustments K_PCU Replacement 1. Remove: [A] Cover ( x2) [B] Charge wire unit The charge corona wire and charge corona wire cleaning mechanism comprise the charge wire unit. The unit can be replaced as you see it above and no further disassembly is required. -or- The charge grid wire can be replaced (see next section) Re-installation...
  • Page 331 Before you begin, make sure that you have all the replacement parts for the K_PCU charge unit. Item Part No. Grid Corona Wires Cleaner Assembly Cleaning Pads Cushions • You will need pincettes, tweezers, or a pair of very thin needle-nose pliers for this procedure. Charge Unit Removal...
  • Page 332 4. Replacement and Adjustments 1. Remove the K_PCU from the machine and place it on the PCU stand. ( p.293 "Toner Hopper, Faceplate, PCU") 2. Remove the front screw [A] and rear screw [B]. 3. Remove the K_PCU cover. 4. Remove the charge unit [A], turn it upside down and place it on a flat, clean surface. •...
  • Page 333 Grid Removal 1. At the front end [A], remove the screw and collar [B] together ( x1). 2. Keep this screw and collar. 3. At the rear [A], remove the contact plate [B] together with the screw ( x1).
  • Page 334 4. Replacement and Adjustments 4. At the front [A], lift out the holder [B] and grid [C] together. 5. At the rear, carefully disconnect the end of the grid [A] from the peg and remove the grid. Discard the grid.
  • Page 335 Corona Wire Removal 1. Remove the contact plate [A]. 2. Use the tip of a small screwdriver to pry loose the rear cover [A] and remove it to expose the two springs [B].
  • Page 336 4. Replacement and Adjustments 3. At the front, use pincettes, tweezers, or thin needle-nosed pliers to remove the cleaner assembly [A]. 4. At the rear, use the pincettes to pull the spring [A] gently toward the rear and lift it off its peg [B]. 5.
  • Page 337 6. Disconnect the spring from the O-ring. Keep the spring because you will need it to attach the new wire. 7. At the rear, use the pincettes to pull the spring [A] of the other wire gently toward the rear and lift it off its peg [B].
  • Page 338 4. Replacement and Adjustments 9. Disconnect the spring from the O-ring. Keep the spring because you will need both springs to attach the new wires. Pad and Cushion Removal 1. At the front, disconnect and remove the first cleaning pad [A] and second cleaning pad [B]. 2.
  • Page 339 This completes the removal procedures. Cleaning Before Installing New Parts 1. Use a clean cloth moistened with water to clean the surfaces of the charge unit. • Use a cloth moistened with water. Do not use alcohol. 2. Use a clean dry cloth to dry the surfaces of the charge unit. Re-Installation: K_PCU Charge Components To avoid problems, follow the order of installation of new parts described below.
  • Page 340 4. Replacement and Adjustments 1. Set the new pads [A] and [B] as shown above. 2. Check the first pad. Make sure that the point (1) is set in the cutout and that the pad on the left (2) is facing toward you.
  • Page 341 6. At the front, thread the corona wire across the surface of pad [A] and pad [B]. 7. At the rear, use pincettes to gently pull the end of the spring and hook it over the peg. • The wire is fragile. Do not use too much force when pulling. 8.
  • Page 342 4. Replacement and Adjustments 10. At the front, thread the corona wire across the surface of pad [A] and pad [B]. 11. At the rear, use pincettes to gently pull the end of the spring and hook it over the peg. •...
  • Page 343 14. Attach the four new cushions. To attach a cushion: • Each cushion has a slit. • Use the pincettes to set the flat side [1] of a cushion on the taut wire. • Slowly rotate the cushion [2] until the flat side is up and the rounded side is down. 15.

  • Page 344: Separating Drum/Cleaning Unit, Removing The Opc Drum

    4. Replacement and Adjustments 16. Attach the new grid. • Never touch any part of the surface of the grid mesh. • At the rear, set the end of the grid [A] onto the hook of the block holder [B]. •...
  • Page 345 2. At the front, remove: [A] Small lock plate ( x1) [B] Large lock plate ( x2) 3. At the rear, remove: [C] Small lock plate ( x1) [D] Brown coupling [E] Large lock plate ( x3) 4. Separate the drum unit [F] from the development unit [G]. 5.
  • Page 346 4. Replacement and Adjustments Re-installation of the Drum This procedure is the same for the YMC PCUs and the K PCU. • Always dust the surface of a new drum before you install it. • If you have removed the drum and intend to re-install the same drum, the surface of this drum should be dusted as well.

  • Page 347: Pcu Blades And Rollers

    Items Replaced Required SPs and What They Do • Drum only Do 3820-2 to execute potential control and toner density adjustment. Note: Never initialize the TD sensor with SP3801-1 to 6, or SP3811-1 to 5 after this replacement. • Drum and Developer Do 3801-1 to 6 to execute potential control and toner density only adjustment only for the developer(s) that were replaced.
  • Page 348 4. Replacement and Adjustments • If you replace a cleaning blade, apply lubricant powder to the cleaning blade and to the drum. Drum Lubricant Bar and Drum Lubricant Blade Preparation • Remove the PCU from the machine. • Separate the development unit and drum unit. •...
  • Page 349 2. Remove the drum lubricant blade [A] ( x3). 3. Remove plastic cover [A] and metal stay [B] ( x2). 4. Remove the drum lubricant bar unit cover [C] ( x2).
  • Page 350 4. Replacement and Adjustments 5. At the center [A], disconnect springs from the post. 6. Disconnect the rear spring [B] from the rear bar support, then remove the support [C] from its post. 7. Disconnect the front spring [D] from the front bar supports, then remove the support [E] from its post. 8.
  • Page 351 2. Remove: [A] Gears ( x2, Gears x5). 3. Remove: [A] Shaft lock plate ( x1) [B] Drum lubricant brush roller (Coupling x1, Re-installation: Drum Lubricant Brush Roller Do the procedure below after replacing the drum lubricant brush roller.
  • Page 352 4. Replacement and Adjustments 1. Place a sheet of clean paper on a flat surface. 2. Pour a small amount of G104 Yellow Toner (D0159500) [A] onto the paper. 3. Pour an equal amount of Zinc Stearate (D0159501) [B] into the yellow toner. 4.

  • Page 353: Drum Cleaning Blade

    • Use this mixture only for the PCU drum lubricant brush roller of this machine. Never apply this mixture to any other part of this machine, or any part of another machine. 6. Reassemble and turn the machine on. 7. Enter the SP mode. 8.

  • Page 354: Developer Replacement

    4. Replacement and Adjustments Items Replaced Required SP Codes What They Do • Drum cleaning blade and Drum Do 3820-2 to execute potential control and toner density only adjustment. Note: Never initialize the TD sensor with SP3801-1 to 6, or SP3811-1 to 5 after this replacement.
  • Page 355 2. Remove: [A] PCU stand from bottom of the machine [B] Jig [C] Brown coupling • Use the PCU stand provided with the machine. • Never use a PCU stand for a B132/B181/B200 because this can damage the exposed drum on the bottom of the PCU.
  • Page 356 4. Replacement and Adjustments 6. Position the front and rear of the PCU so that it matches the F (front) and R (rear) markings on the PCU stand. 7. Set the PCU on the stand. • The front-rear alignment aligns the shape of the stand with the contours of the PCU bottom. •...
  • Page 357 [A] Filter frame [B] Filter • This filter must be replaced every time the developer is replaced. 2. Insert the plug [A] into the toner port. 3. Remove the plastic cover [B] ( x2). Use the tip of a small screwdriver to dislodge the cover. 4.
  • Page 358 4. Replacement and Adjustments • Use the brown coupling provided with the PCU stand. Using the coupling of the PCU could break it or wear it out. 6. Rotate the brown coupling in the direction shown above so the developer [C] starts to come out of the development unit.
  • Page 359 9. After the filter unit has been removed, dump the last bit of developer. • Never touch or attempt to remove the doctor blade. The doctor blade is set at the factory and requires no cleaning or adjustment. 10. Vacuum clean the unit, and then clean it with a dry cloth.
  • Page 360 4. Replacement and Adjustments 11. Clean both ends of the unit. The ends must be clean and completely free of old developer. Reinstallation: Re-assembly • Always replace the filter before reinstalling the cleaned PCU. The filter must be replaced every time the developer is replaced.) •...
  • Page 361 • Do not turn on the machine or open the front door until you are instructed to do so. PCU Filling Procedure 1. If you have not already done so, remove the toner hopper unit (described above). 1. Attach the transfer belt release lever [A]. 2.
  • Page 362 4. Replacement and Adjustments 5. Before a bottle, loosen the developer to ensure that it will drain completely. Vigorously shake the bottle up and down 10 to 15 times. 6. Rest the neck [1] of the developer bottle on the edge of the PCU. 7.
  • Page 363 8. Check the tab on the side of the neck [1] to make sure that the bottle is locked. The neck of the bottle should be perfectly flat on top of the PCU. • There should be no gap between the developer bottle and the PCU. •...
  • Page 364 4. Replacement and Adjustments 10. Gently tap the sides of each bottle with a finger to make sure that the developer flows freely. 11. Close the front door. • The door must be closed before you switch the machine on. 12.
  • Page 365 16. Use the tip of a small screwdriver to release each locked bottle latch at [A], and remove the bottle. 17. Discard the four empty bottles. • Obey local laws and regulations concerning the disposal of items such as the empty bottles. 18.
  • Page 366 4. Replacement and Adjustments • Turning on the machine with the front door open prevents the machine from performing the initial process control self-check. • If the front door is closed, the drums will start rotating with no toner in the PCUs. •...
  • Page 367 2. Check the attachment of the bottle at the affected PCU and make sure that the tape was removed. 3. If the tape has been removed, do Procedure 2 Procedure 2 Do this procedure only after you have done Procedure 1 immediately above. If all tapes have been removed but developer remains in one or more bottles, do the procedure below.

  • Page 368: New Pcu

    4. Replacement and Adjustments 3. Remove the faceplate ( x5). 4. Remove the PCU from the machine. 5. Open the top of the development unit ( x2). 6. Pour remaining developer from the bottle into the development unit. New PCU There are two types of PCU.
  • Page 369 2. Attach the seal to the guide sheet provided. This reminds you which SP codes must be set for the PCU later. 3. Remove the screw and attach the plate to the correct position for the PCU to be replaced. This adjustment prevents the PCU from being installed in the wrong position.
  • Page 370 4. Replacement and Adjustments • The four settings on each sticker must be entered for each new PCU. • Execute only the SP codes on the sticker removed from the PCU and attached to the guide sheet. (The sheet above shows four stickers attached, one for each PCU.) •...

  • Page 371: Toner Supply

    Toner Supply Toner Supply STC Port Cleaning 1. Open the front door. 2. Remove the STC holder front cover [A] ( x2) 3. Remove the STC bottom cover [B] (Pawls x2) 4. Wrap a clean cloth around the tip of a small screwdriver then scrape away any toner that has collected inside the bottom cover.

  • Page 372: Connector Board (Cnb)

    4. Replacement and Adjustments Connector Board (CNB) 1. Open the front door. 2. Remove the toner hopper ( p.293). 3. Remove: [A] Support bracket ( x2) [B] CNB ( x1). Slide the PCB assembly to the right and remove it. Toner Pump 1.

  • Page 373: Toner End Sensor

    Toner Supply 2. Remove: • Toner hopper ( p.293) • Support bracket ( p.370 "Connector Board (CNB)") • Connector Board ( p.370 "Connector Board (CNB)") 3. Remove toner pump assembly [A] ( x3, Bushing x1, x1). 4. Pull the assembly straight down and remove it. Toner End Sensor 1.

  • Page 374: Toner Supply Motor

    4. Replacement and Adjustments Toner Supply Motor 1. Remove: • Toner hopper ( p.293) 2. Remove: [A] Motor cover ( x1) [B] Toner supply motor ( x4,  x1)

  • Page 375: Ptr Unit

    PTR Unit PTR Unit Relay Sensor 1. Pull out the drawer unit. 2. Remove: [A] Sensor bracket ( x1) [B] Relay sensor ( Reinstallation • Do the forced MUSIC adjustment with SP 2111 001.

  • Page 376: Double-Feed Detection Photo-Sensor, Registration Sensor

    4. Replacement and Adjustments Double-Feed Detection Photo-sensor, Registration Sensor 1. Pull out the drawer unit. 2. Open the guide plate [A]. 3. Remove: [B] Sensor support plate ( x2) [C] Double-feed detection photosensor ( [D] Registration sensor ( Reinstallation • Do the forced MUSIC adjustment with SP 2111 001...

  • Page 377: Ptr Unit

    PTR Unit PTR Unit 1. Pull out the drawer unit. 2. Remove: [A] Paper transport unit cover ( x2) [B] Timing belt, gear ( x1) • Do not loosen or remove the paint-locked screws. 3. Remove: [A] Press the release forward [B] Raise the handle to the vertical position.
  • Page 378 4. Replacement and Adjustments 4. Change the position of: [A] Spring [B] Spring 5. Remove: [C] Spring [D] Connector ( x1) (use a pair of small pliers to remove the connector) [E] Bracket ( x2) [F] PTR Unit • The handle should be up. •...

  • Page 379: Paper Transfer Roller, Discharge Plate

    PTR Unit Paper Transfer Roller, Discharge Plate 1. Remove: • PTR Unit [A] Paper transfer discharge plate ( x2) [B] Paper transfer roller ( x2, Gear x1, Shaft bearings x2) Reinstallation • When you install the roller, the long end [C] is at the rear. •...

  • Page 380: Lubricant Bar, Brush Roller

    4. Replacement and Adjustments Lubricant Bar, Brush Roller • Work carefully to avoid scratching the paper transfer roller. 1. Remove PTR Unit ( p.375) [A] Entrance guide plate ( x2) [B] Lubricant bar ( x2) [C] Brush roller Reinstallation • Do the forced MUSIC adjustment with SP 2111 001...

  • Page 381: Cleaning Blade

    PTR Unit Cleaning Blade 1. Remove: • PTR Unit • Lubrication bar [A] Cleaning blade ( x2) Reinstallation • Do the forced MUSIC adjustment with SP 2111 001.

  • Page 382: Cleaning Brush Roller

    4. Replacement and Adjustments Cleaning Brush Roller Replacement 1. Remove: • PTR Unit • Transfer exit guide, paper transfer roller [A] Gear ( x1, Gear x1) [B] Brush roller cover ( x3) [C] Cleaning brush roller (Gear x1, Washer x1, Shaft bearing x1)

  • Page 383: Paper Transport Belt, Paper Separation Power Pack

    PTR Unit Paper Transport Belt, Paper Separation Power Pack 1. Pull out the drawer unit 2. Remove: • Paper transport unit lever and cover • Fusing unit [A] Timing belt x1, Gear x1, Shaft bearing x1 [B] Snap ring x1, Shaft bearing [C] Paper transport belt ( x2, ...

  • Page 384: Registration Motor

    4. Replacement and Adjustments [A] Cover [B] Separation power pack ( x6, Reinstallation • Do the forced MUSIC adjustment with SP 2111 001. Registration Motor 1. Remove: • Drawer unit [A] Drawer unit connector bracket ( x1, [B] Gear cover ( x1) [C] Registration gear ( x1, Spring pin x1) [D] Registration motor assembly ( x3, Reinstallation...

  • Page 385: Double-Feed Detection Led

    PTR Unit Double-Feed Detection LED 1. Remove: • Drawer unit • Drawer unit connector bracket • Registration motor • Sensor support plate • Registration motor inner cover ( x4) [A] Upper stay ( x2) [B] Lower stay ( x2, 2. Remove: [A] Sensor bracket ( x2) [B] Double-feed detection LED ( x1, Reinstallation...

  • Page 386: Image Transfer Unit

    4. Replacement and Adjustments Image Transfer Unit Emptying the Dust Collection Unit 1. Open the front door. 2. Pull out the drawer unit. 3. Insert a sheet of A3 paper [A] under the dust collection unit. 4. Disconnect the dust collection unit [B]. 5.
  • Page 387 Image Transfer Unit 4. Remove screws [A] and [B] ( x2). 5. Pull the ITB cleaning unit [A] forward while pushing the ITB belt unit backward to separate the cleaning unit from the belt unit. 6. Lift the belt unit [C] off the cleaning unit [D]. 7.

  • Page 388: Reassembling The Belt Unit And Belt Cleaning Unit

    4. Replacement and Adjustments Reassembling the Belt Unit and Belt Cleaning Unit Before You Begin... Here are some important precautions you should obey when reassembling the ITB Unit. • When you install the new belt, the edge of the belt with the encoder film strip must be at the back of the unit with the image position sensor.
  • Page 389 Image Transfer Unit • Make sure that the belt is even with the edge of the roller as shown above. • When reinstalling the ITB cleaning brush roller, confirm that the seal [A] is on top and visible. • Always dust the ITB with lubricant powder before reinstalling the ITB unit in the machine. Reassembling the Belt Unit and Cleaning Unit 1.
  • Page 390 4. Replacement and Adjustments • The paper should be under the under the blade as shown above, not over the blade. 2. Lower the belt unit [A] onto the cleaning unit [B]. 3. Reassemble the belt unit and belt cleaning unit. 4.
  • Page 391 Image Transfer Unit If the paper is creased or torn, separate the image transfer belt and cleaning unit. Inspect the seal. If the seal is damaged, replace it. Dusting the ITB with Lubricant Powder 1. Get a pack of Lubricant Powder B1329700. •...

  • Page 392: Itb Cleaning Unit

    4. Replacement and Adjustments ITB Cleaning Unit This is the ITB cleaning unit with the belt unit removed. ITB Lubricant Blade ITB Lubricant Brush Roller* ITB Cleaning Blade ITB Brush Cleaning Roller A lubricant bar is under the ITB lubricant brush roller. Before servicing the cleaning unit, please note: •...
  • Page 393 Image Transfer Unit ITB Lubricant Blade 1. Remove the screws of the ITB lubricant blade [A] ( x2). 2. Remove the ITB lubricant blade [B]. ITB Lubricant Brush Roller, ITB Lubricant Bar 1. At the back, remove: [A] Gear ( [B] Coupling...
  • Page 394 4. Replacement and Adjustments 2. At the front, remove screw [A] ( x1). 3. Remove the ITB lubricant brush roller [B]. 4. Remove the lubricant bar [A]...
  • Page 395 Image Transfer Unit ITB Cleaning Blade 1. Remove the screws of the ITB cleaning blade [A] ( x2). 2. Remove the ITB cleaning blade [B]. ITB Brush Cleaning Roller 1. Remove the ITB cleaning blade ( x2). 2. At the rear: •...
  • Page 396 4. Replacement and Adjustments 3. At the front: • Remove screw [A] ( x1) • Remove coupling [B]. 4. Remove sponge and seal casing [A]. 5. Remove the ITB brush cleaning roller [B].

  • Page 397: Music And Id Sensors

    Image Transfer Unit MUSIC and ID Sensors 1. Remove • ID sensor/MUSIC sensor plate [A] Cover ( x2) [B] MUSIC and ID sensors ( x4, Reinstallation • Do the forced MUSIC adjustment with SP2111-1.

  • Page 398: Image Transfer Power Pack

    4. Replacement and Adjustments Image Transfer Power Pack 1. Remove the ITB 2. Remove: [A] Support bracket ( x1) [B] Small idle roller plate. Move (1) to (2) to remove. [C] Large idle roller plate [D] Image transfer power pack ( x6, 3.

  • Page 399: Belt Position Sensor

    Image Transfer Unit • When you reattach the support bracket [A], rotate the screw [B] up as shown, then tighten it. • Do the forced MUSIC adjustment with SP2111-1. Belt Position Sensor 1. Remove: • ITB [A] Belt position sensor assembly ( x2, Reinstallation After the reinstallation of the new sensor, do the following SP codes: •...

  • Page 400: Fusing Unit

    4. Replacement and Adjustments Fusing Unit Before Servicing the Fusing Unit... The following four service parts for the D014/D015 and D081/D082 fusing unit are not the same; they cannot be substituted for one another when servicing these machines. • Hot roller •...
  • Page 401 Fusing Unit Distinguishing Characteristics: Hot Roller The identification marks (black dot and "H") on the ends of the D014/D015 hot roller [A] D081/D082 hot roller [B] are different. Also, there is a hole on the end of the roller of the D014/D015 hot roller [C] and no hole on the end of the D081/D082 hot roller.
  • Page 402 4. Replacement and Adjustments Distinguishing Characteristics: Pressure Roller There are two cuts on both ends of the shaft of the D014/D015 pressure roller at (1) and (2) (2 steps). But on the ends of the D081/D082 pressure roller shaft at (3) and (4), there are three cuts (3 steps).
  • Page 403 Fusing Unit Distinguishing Characteristics: Pressure Roller Bearing The bearing on the end of the D081/D082 pressure roller is a distinctive blue color.

  • Page 404: Removing The Fusing Unit

    4. Replacement and Adjustments Distinguishing Characteristics: Oil Supply Roller The numbers of the D014/D015 and D081/D082 are different. The last two digits on the oil supply roller number (1) of the D014/D015 are "42" or "90". The last two digits on the oil supply roller number (2) of the D081/D082 are "15".
  • Page 405 Fusing Unit 5. At the back of the fusing unit, loosen the screw of the lock/release lever [A]. (Do not remove the screw.) 6. Rotate the lever [B] away from the pin, then tighten the screw with the lever in the open position. (Tightening the screw keeps the lever at the open position so that the fusing unit can be reinstalled easily.) 7.

  • Page 406: Fusing Exit Sensor, Accordion Jam Sensor

    4. Replacement and Adjustments • Before setting the fusing unit in the drawer, make sure that the lock/release lever is in the open position. • After reinstalling the fusing unit, make sure that the lock/release lever is in the locked position and finger tight before you close the drawer unit.

  • Page 407: Pressure Roller Thermostats, Thermistor

    Fusing Unit Pressure Roller Thermostats, Thermistor Thermostats 1. Remove the fusing unit ( p.402). 2. Raise the unit [A]. 3. Remove two pressure roller thermostats [B] ( x4) Thermistor 1. Remove the fusing unit ( p.402). 2. Raise the unit [A]. 3.

  • Page 408: Fusing Cleaning Unit

    4. Replacement and Adjustments [B] Thermistor bracket ( x2) [C] Pressure roller thermistor ( x1, Fusing Cleaning Unit Fusing Belt Strippers Preparation • Remove the fusing unit from the machine. • Allow the unit to cool for at least 10 minutes. °...
  • Page 409 Fusing Unit 2. Remove: [A] Spring [B] Spring 3. Remove fusing belt stripper plate [A] with strippers attached.
  • Page 410 4. Replacement and Adjustments Oil Supply Roller Cleaning Roller, Oil Supply Roller 1. Remove: [A] Paper exit sensor bracket ( x2, [B] Paper exit guide ( x2) 2. Remove: [A] Spring (Front x1, Back x1) [B] Lock plate (Front x1, Back x1) [C] Oil supply roller [D] Oil supply roller cleaning roller Reinstallation...

  • Page 411: Fusing Belt Thermostats

    Fusing Unit • The end of the oil supply roller with the number (1) above must be installed at the front of the fusing cleaning belt unit. Fusing Belt Thermostats 1. Remove the fusing unit ( p.402). 2. Remove: [A] Top cover ( x2) [B] Rear bracket ( x2) [C] Front bracket ( x2) [D] Thermostats (...

  • Page 412: Fusing Thermistors, Heating Roller Temperature Sensors

    4. Replacement and Adjustments Fusing Thermistors, Heating Roller Temperature Sensors 1. Remove: • Fusing unit ( p.402) • Fusing unit cover ( p.412 "Fusing Lamps, Dividing the Fusing Unit") • Fusing cleaning unit ( p.406) 2. Open all the clamps (1) to (6) ( 3.

  • Page 413: Pressure Roller Separation Pawls

    Fusing Unit Pressure Roller Separation Pawls 1. Remove the fusing unit ( p.402). 2. Remove cover [A] ( x2). 3. Spread the tips of the bracket arms and remove sprocket [B]. 4. Spread the base of the bracket [C] and remove it. 5.

  • Page 414: Fusing Lamps, Dividing The Fusing Unit

    4. Replacement and Adjustments Fusing Lamps, Dividing the Fusing Unit 1. Remove: [A] Fusing unit cover ( x2) 2. Remove: [A] Bracket ( x4) [B] Connector ( [C] Screw ( x1)
  • Page 415 Fusing Unit 3. Disconnect [A] Fusing lamps ( 4. Remove screws (1) to (3) (normal screws) and (4) (step screw) ( x3) 5. Separate the two halves of the fusing unit [A] and [B].
  • Page 416 4. Replacement and Adjustments 6. Remove: [A] Lock plate ( x1) [B] Lock plate ( x1) [C] Bracket ( x4) [D] Heating roller fusing lamps ( 7. Remove: [A] Lock plate ( x1) [B] Connector (...

  • Page 417: Fusing Unit Rollers, Fusing Belt

    Fusing Unit [C] Lock plate ( x1) [D] Pressure roller fusing lamp (x1) Fusing Unit Rollers, Fusing Belt Removing the Fusing Belt, Hot Roller, Heating Roller, Pressure Roller 1. Remove: [A] Upper entrance guide plate ( x2) 2. Remove: [A] Plate ( x4)
  • Page 418 4. Replacement and Adjustments [B] Spring x1 [C] Spring x1 [D] Bracket ( x2) 3. Remove: [A] Gear, bushing ( x1) [B] Bearing, bushing (C-ring x1) Note: The flanges of the bearing and the bushing face out for reinstallation. [C] Bearing (C-ring x1) Note: The bearing flange faces out for reinstallation.
  • Page 419 Fusing Unit 4. Remove: [A] Fusing belt [B] Hot roller 5. Remove: [A] Paper exit sensor bracket ( x2, [B] Paper exit guide ( x2) [C] Lower entrance guide plate ( x2)
  • Page 420 4. Replacement and Adjustments 6. Remove: [A] Pressure roller (C-ring x1, gear x1, bearings x2) Note: The flanges of bearings (1) and (2) face in for reinstallation. Lubrication after Replacement Lubricate all bearings after replacement of the hot roller, pressure roller, and/or heating roller. For details on the lubrication points, please refer to ‘Lubrication Points’...
  • Page 421 Fusing Unit 2. Separate the two halves of the fusing unit [A]. 3. Remove: [B] Fusing belt separation pawl guide plate ( x2) [C] MIN thickness plate ( x1) [D] MAX thickness plate ( x1) 4. Insert MIN thickness plate [A] between the separation pawl [B] and fusing belt.

  • Page 422: Important Warning About Thermostats

    4. Replacement and Adjustments 5. Turn screw [C] in 90 degree steps to adjust the gap to the thickness of the MIN thickness plate inserted between the pawl and belt. • Turning the screw 90 degrees counter-clockwise (1) reduces the gap. •...

  • Page 423: Feed-Out Exit Sensor

    Fusing Unit Feed-out Exit Sensor 1. Pull out the fusing unit. 2. Remove: [A] Cover ( x2). [B] Bracket [B] ( x1) [C] Exit sensor ( x1, Pawls x4) Feed-out Unit 1. Pull out the fusing unit.
  • Page 424 4. Replacement and Adjustments 2. Remove the fusing unit ( p.402). 3. Remove: [A] Knob E1 ( x1) [B] Knob D1 ( x1, Collar x1) [C] Feed-out unit cover ( x1) 4. Remove: [A] Screw and spring [A] ( x1, Spring x1) [B] Cover [B] (Rear: x1, Front: [C] Bracket ( x1)
  • Page 425 Fusing Unit 5. Remove: [A] Front screw ( x1) [B] Feed-out Unit. Rotate the unit to the right (1) then lift it out (2).

  • Page 426: Duplex Unit

    4. Replacement and Adjustments Duplex Unit Duplex Inverter Motor 1. Pull out the duplex unit. 2. Remove: [A] Duplex unit front cover ( x3) [B] Lever E3 ( x2) [C] Knob E2 ( x1) [D] Duplex inverter motor ( x3,...

  • Page 427: Duplex Transport Motor

    Duplex Unit Duplex Transport Motor 1. Pull out the duplex unit. 2. Release the lower guide plate with knob F. 3. Remove: • Duplex unit front cover ( p.424 "Duplex Inverter Motor") • [A] Duplex transport motor ( x3, x2, Timing belt x 1) Duplex Unit Sensors Duplex Entrance Sensor 1.
  • Page 428 4. Replacement and Adjustments 2. Remove: • [A] Bracket ( x 2) • [B] Release harness clamp • [C] Duplex entrance sensor ( x 1) Reinstallation • Insert the anti-static brushes into the roller holes. Transport Sensors 1, 2 1. Remove the duplex unit ( p.303) 1.
  • Page 429 Duplex Unit 2. Remove: [A] Jogger fences ( x 1 ea.) [B] Left transport cover ( x 2) • The front screw is a shoulder screw. Insert the screws in the correct holes when re-attaching. • To avoid breaking the tabs under the left edge of the table, pull the table to the right to disengage the tabs and then remove.
  • Page 430 4. Replacement and Adjustments Transport Sensor 3 1. Remove: • Duplex unit ( p.303) • Duplex unit front cover ( p.424 "Duplex Inverter Motor") 2. Remove: • [A] Cross stay ( x 1) • [B] Right transport cover ( x 2, x 1) •...

  • Page 431: Duplex Jogger Motor

    Duplex Unit Duplex Jogger Motor 1. Remove: • Duplex unit ( p.303). • Duplex unit front cover ( p.424 "Duplex Inverter Motor") 2. Remove jogger motor [A] ( x2, Duplex Jogger Belt 1. Remove: • Inverter unit ( p.425 "Duplex Unit Sensors") •...
  • Page 432 4. Replacement and Adjustments • Reverse trigger roller assembly ( p.425 "Duplex Unit Sensors") • Jogger fences ( p.425 "Duplex Unit Sensors") • Left transport cover ( p.425 "Duplex Unit Sensors") • Jogger motor assembly ( p.429 "Duplex Jogger Motor") 2.

  • Page 433: Tandem Tray (Tray 1)

    Tandem Tray (Tray 1) Tandem Tray (Tray 1) Tandem Tray 1. Open the front door. 2. Pull out the tandem tray drawer [A] completely to separate the left [B] and right [C] sides of the tandem tray. 3. Remove the left tandem tray [D] ( x 5).

  • Page 434: Rear Fence Return Sensor Replacement

    4. Replacement and Adjustments 4. Remove right tandem tray [A] ( x 2). • When re-installing the right tandem tray, make sure that the wheels [B] ride on the slide rail [C]. • When re-installing the right tandem tray, make sure that the tandem tray stopper [D] is set behind the stopper [E] on the frame.

  • Page 435: Rear Fence Hp Sensor Replacement

    Tandem Tray (Tray 1) 2. Remove return sensor assembly [A] ( x 1, x1). Rear Fence HP Sensor Replacement 1. Pull out the tandem feed tray. 2. Remove: [A] Rear bottom plate ( x 1). [B] Back fence transport gear ( x 1) [C] Move the back fence to the right.

  • Page 436: Tandem Right Tray Paper Sensor Replacement

    4. Replacement and Adjustments Tandem Right Tray Paper Sensor Replacement 1. Remove the right tandem tray ( p.431 "Tandem Tray"). 2. Remove: [A] Inner cover ( x 2) [B] Side fences ( x 1 each) [C] Bottom plate ( x 4) [D] Connector ( x 1) [E] Sensor ( x 1)

  • Page 437: Paper Height Sensors

    Tandem Tray (Tray 1) Paper Height Sensors 1. Pull out the tandem tray (Tray 1). 2. Remove: [A] Right tandem tray ( x2) [B] Sensor bracket ( x3) [C] Paper height sensors ( Bottom Plate Lift Wire Replacement Before replacing the rear bottom plate lift wire, remove the front bottom plate lift wire. It is necessary to remove the shaft for replacing the rear bottom plate lift wire.
  • Page 438 4. Replacement and Adjustments [B] Remove the left stay. [C] Wire stoppers 4. Lift the front bottom plate slightly and unhook it. 5. Remove: [D] Wire covers ( x 1 each) [E] Bracket ( x 1,  x 1, bushing x 1) [F] Gear [G] Bottom plate lift wire Rear Wire...

  • Page 439: Side Fence Sensors

    Tandem Tray (Tray 1) Re-installation When re-installing the bottom plate lift wire: • Set the positioning pin [A] in the hole [B], and set the projection [C] in the hole [D]. • Position the wire as shown [E]. • Do not cross the wires. Side Fence Sensors...

  • Page 440: Tandem Tray Paper Size Change

    4. Replacement and Adjustments 1. Remove: [A] Inner cover ( x2) [B] Two side fences ( x1 each) [C] Sensor bracket ( x1) [D] Two sensors ( x1 each, Pawls x4 each) Tandem Tray Paper Size Change At the factory, this tray is set for A4 or LT LEF so only A4 or LT LEF paper can be used for tandem feed at this setting.
  • Page 441 Tandem Tray (Tray 1) Left Tray 1. Remove the tray cover [A] ( x 2). 2. Remove the DC motor cover [B] ( x 5). 3. Remove the rear side fence [C] and front side fence [D] ( x 4 ea.) 4.

  • Page 442: Side-To-Side Registration Correction

    4. Replacement and Adjustments 1. Re-position the return position sensor bracket [A] ( x 1). 2. For A4 set the screw in the left hole [B]. -or- For LT set the screw in the right hole [C]. 3. Input the new paper size into SP5959 001. Reinstallation •...

  • Page 443: Paper Feed (Trays 2, 3)

    Paper Feed (Trays 2, 3) Paper Feed (Trays 2, 3) Pickup, Feed, Reverse Rollers 1. Remove: [A] Tray. [B] Feed roller ( x 1) [C] Pick-up roller ( x 1) [D] Separation roller ( x 1) • The operation of the FRR mechanisms for the tandem tray (Tray 1), universal trays (Tray 2, Tray 3), by-pass tray, and ADF are similar.

  • Page 444: Paper Feed Unit

    4. Replacement and Adjustments Paper Feed Unit 1. Remove the front door ( p.291) 2. If the LCT is connected, disconnect it and pull it away from the machine, then remove the LCT entrance guide cover and right lower cover 3.

  • Page 445: Separation Roller Pressure Adjustment

    Paper Feed (Trays 2, 3) [A] Guide plate ( x 1) 1st feed unit only. [B] Feed unit ( x 1, x 3) Insert your hand from the right and pull the feed unit forward. To avoid hitting the unit on the sides of the machine, remove it carefully and slowly. If the paper feed motor must be replaced, replace the paper feed unit.

  • Page 446: Paper End, Tray Lift, Paper Feed Sensors

    4. Replacement and Adjustments 1. Remove the feed unit 2. Loosen the hex screw [A]. 3. The separation roller gear [B] is positioned at the groove before shipping. To adjust for thick paper, move the separation roller gear to the left to decrease the pressure. -or- To correct misfeeds, move the separation roller gear to the right to increase the pressure.

  • Page 447: Vertical Transport Sensor

    Paper Feed (Trays 2, 3) [E] Paper feed sensor ( Vertical Transport Sensor 1. Remove paper feed unit ( p.442). [A] Bracket ( x1) [B] Upper unit ( x4) [C] Vertical transport sensor ( Feed Motor...

  • Page 448: Paper Size Switches

    4. Replacement and Adjustments 1. Remove the paper feed unit ( p.442). 2. Remove: [A] Connector cover ( x1) [B] Ground plate ( x1) [C] Bracket ( x3, Spring x1) [D] Feed motor ( x2) Paper Size Switches 1. Remove Tray 1 (tandem tray), Tray 2 and Tray 3. 2.

  • Page 449: Bypass Unit

    Bypass Unit Bypass Unit Bypass Pickup, Feed, Reverse Rollers 1. Remove right covers ( p.292). 2. Open the bypass tray. 3. Remove: • Bypass unit ( p.449) • Unit upper cover ( p.449 "Bypass Paper End Sensor, Feed Sensor") 4. Remove: [A] Feed roller ( [B] Reverse roller ( [C] Pickup roller (...

  • Page 450: Bypass Auto Paper Size Detection Switches

    4. Replacement and Adjustments Bypass Auto Paper Size Detection Switches 1. Remove right covers 2. Open the bypass tray 3. Disconnect: [A] Front hinge [B] Rear hinge 4. Remove: [C] Bypass tray ( [D] Bypass table ( x2, Pawls x2) [E] Paper size detection board (Pawl x1,...

  • Page 451: Bypass Unit

    Bypass Unit Bypass Unit 1. Remove right covers ( p.292). 2. Open the bypass tray 3. Remove: [A] Bypass unit ( x4, Bypass Paper End Sensor, Feed Sensor 1. Remove the bypass unit ( p.449). [A] Unit upper cover (Release x1) [B] Paper end sensor ( [C] Feed sensor ( x1,...

  • Page 452: Bypass Feed Clutch

    4. Replacement and Adjustments Bypass Feed Clutch 1. Remove the bypass unit ( p.449). 2. Remove bypass feed clutch [A] ( Reinstallation • Make sure the arm [B] fits correctly into the notch bracket [C] of the clutch.

  • Page 453: Boards

    Boards Boards PCB Layout Controller Box Closed Controller Board IPU Board VBCU Board HDD Unit PFB (Paper Feed Board)
  • Page 454 4. Replacement and Adjustments HVPS (High Voltage Power Supply) Controller Box Open Charge Roller Power Pack Potential Sensor Power Pack DRB (Motor Drive Board) DTMB (Drum Transfer Motor Board)
  • Page 455 Boards Left Lower Cover Removed AC Drive Board...

  • Page 456: Controller

    4. Replacement and Adjustments Controller • The controller box cover should always be removed so that the controller board can be disconnected before removal of the controller board. • Never attempt to pull the controller unit out of the machine until you have removed the box cover and disconnected the controller board.

  • Page 457: After Installing The Controller Board

    Boards 3. Replace the NVRAMs if the NVRAM on the old controller board is defective. • Make sure you print out the SMC reports ("SP Mode Data" and "Logging Data") before you replace the NVRAMs. • Keep NVRAMs away from any objects that can cause static electricity. Static electricity can damage NVRAM data.

  • Page 458: Ipu/Vbcu

    4. Replacement and Adjustments IPU/VBCU IPU/VBCU Removal Before You Begin… • The IPU (1) and VBCU (2) are connected and mounted on same plate. They must be removed together. • The controller board must be removed before the IPU/VBCU can be removed. 1.
  • Page 459 Boards [A] IPU ( [B] VBCU ( x26) 3. Slide the plate with the boards attached to the right. 4. Remove the boards from the frame. [A] IPU ( x8) [B] VBCU ( x9) VBCU Replacement 1. Remove the EEPROM from the old VBCU. (The EEPROM shown above is marked "IC2" with a notation on the board.) 2.

  • Page 460: Pfb

    4. Replacement and Adjustments 1. Remove the PFB [A] ( x14, x6).

  • Page 461: Hvps

    Boards HVPS 1. Remove the HVPS ( x8). Charge Roller Power Pack...

  • Page 462: Potential Sensor Power Pack

    4. Replacement and Adjustments 1. Remove the charge roller power pack ( x6). Potential Sensor Power Pack x3,  x5). 1. Remove the potential sensor power pack (...

  • Page 463: Drb

    Boards 1. Remove the DRB ( x14, x5).

  • Page 464: Dtmb

    4. Replacement and Adjustments DTMB 1. Remove the DTMB ( x4).

  • Page 465: Psu

    Boards 1. Remove the rear covers. 2. Open the controller box door. 3. Remove the PFB/HVPS board frame. 4. Remove: [A] PSU ( x8).

  • Page 466: Ac Drive Board

    4. Replacement and Adjustments AC Drive Board 1. Make sure that you have to correct type of board for the machine. • There are two types of AC drive boards: 100V and 200V. • The boards are clearly marked at the locations shown above. •...

  • Page 467: Memory

    Boards Memory 1. Install memory chips. NVRAM Before You Begin… • Never remove the NVRAM until you have uploaded its contents. • Always touch a metal surface to discharge any static on your hands before you touch the controller board. •...

  • Page 468: Replace Nvram

    4. Replacement and Adjustments Upload NVRAM Data to SD Card 1. Do SP5990 001 to print the SMC report. • Before removing the VM card from Slot 1 (lower slot) you must shut down the App2 Me application if it is running (all running VM applications must be shut down at this time). See p.305 "Before Removing and Re-installing the VM Card".
  • Page 469 Boards 1. Remove the old NVRAM. 2. Attach the new NVRAM. Download NVRAM Data from SD Card 1. Turn the copier main power switch off. 2. Put the SD card with the NVRAM data into Slot 1 (lower slot). 3. Open the front door of the copier. 4.

  • Page 470: Adf

    4. Replacement and Adjustments ADF Covers 1. Raise: [A] Feed cover [B] Original tray 2. Remove: [C] Front cover ( x 3) [D] Rear cover ( x 2)

  • Page 471: Feed Unit

    Feed Unit 1. Open the feed cover [A]. 2. Remove the snap fitting [B]. 3. Push the feed unit slowly to the left to disengage the shaft [C] on the right, and lift it out.

  • Page 472: Pick-Up Roller And Feed Belt

    4. Replacement and Adjustments Pick-Up Roller and Feed Belt 1. Remove the feed unit ( p.469). 2. Remove: [A] Pick-up roller unit [B] Bushings (x2) • At re-assembly, make sure that the tab [C] on the front guide plate is above the pick-up roller. 3.
  • Page 473 4. Grip the holding feed belt holder [A] on both sides, and then carefully pull it off the bushing. Do not let the springs [B] fall. 5. Remove the feed belt [C]. • When re-assembling, set the pick-up roller springs first.

  • Page 474: Separation Roller

    4. Replacement and Adjustments Separation Roller 1. Open the feed cover. 2. Remove the feed unit ( p.469). 3. Remove: [A] Separation roller cover. Use the tip of a screwdriver to push up the cover. [B] Clip ( x 1) [C] Separation roller [D] Torque limiter clutch Registration Sensor...
  • Page 475 3. Remove: [A] Pivot screw ( x1) [B] Guide plate [A] ( x 3) 4. Remove: [A] Registration sensor bracket ( x 1, [B] Registration sensor ( x 1)

  • Page 476: Adf Control Board

    4. Replacement and Adjustments ADF Control Board 1. Remove ADF rear cover ( p.468 "ADF Covers"). 2. Remove: ADF board [A] ( x 4, x all)

  • Page 477: Original Width, Interval, Separation, Skew Correction Sensors

    Original Width, Interval, Separation, Skew Correction Sensors 1. Open the feed cover [A]. 2. Remove guide plate [B] ( x 3) 3. Remove: [A] Width sensor guide plate ( x 2)

  • Page 478: Original Length Sensors

    4. Replacement and Adjustments [B] Original width sensors (x 5, x 5) [C] Separation sensor ( x 1) [D] Skew correction sensor ( x 1) [E] Interval sensor ( x 1) Original Length Sensors 1. Open the original tray [A]. 1.

  • Page 479: Adf Position And Aps Sensors

    ADF Position and APS Sensors 1. Open the ADF. 1. Remove ADF rear cover ( p.468 "ADF Covers"). 2. Remove: [A] Bracket ( x 1) [B] ADF position sensor ( x 1, [C] APS sensor ( x 1)

  • Page 480: Other Adf Sensors

    4. Replacement and Adjustments Other ADF Sensors 1. Open the feed cover. 1. Remove rear cover ( p.468 "ADF Covers"). [A] Original set sensor ( x 1) [B] Pick-up roller HP sensor ( x 1) [C] Feed cover sensor ( x 1) 2.

  • Page 481: Bottom Plate Lift Motor

    Bottom Plate Lift Motor 1. Open the feed cover. 2. Remove rear cover ( p.468 "ADF Covers"). 3. Remove bottom plate lift motor [A] ( x 2, x 1, timing belt x 1) Feed Motor 1. Rear cover ( p.468 "ADF Covers"). 1.

  • Page 482: Transport Motor

    4. Replacement and Adjustments 2. Remove feed motor bracket [B] ( x 2, x 1, belt x 1) 3. Remove feed motor [C] ( x 2) Transport Motor 1. Open the feed cover. 1. Remove the front and rear covers ( p.468 "ADF Covers").

  • Page 483: Exit Motor

    3. Remove: [A] Spring [A] [B] Transport motor bracket [B] ( x 2, x 1, Timing belt x1) [C] Transport motor [C] ( x 2) Exit Motor 1. Open the feed cover. 1. Remove the front and rear covers ( p.468 "ADF Covers").
  • Page 484 4. Replacement and Adjustments 3. Insert a screw driver through the cutout [A]. 4. Loosen screw [B] (do not remove) to release tension on the belt. 5. Remove spring [C]. 6. Remove motor bracket [D] ( x3). 7. Remove exit motor [A] ( x2, Timing belt x1).

  • Page 485: Pick-Up Roller Motor

    Pick-Up Roller Motor 1. Open the feed cover. 2. Remove screws [A] ( x2). 3. Open clamp [B] ( x1). 4. Remove pick-up roller [C] ( x1). CIS Unit • Turn off the main power switch and unplug the machine before performing this procedure. 1.
  • Page 486 4. Replacement and Adjustments 2. Remove guide plate mylar [A] ( x 1) 3. Disconnect the CIS unit connectors [B] ( x 3) 4. Release plate [A]. 5. Remove CIS [B]. • Pull out the CIS unit slowly to avoid scratching the glass. Re-installation Set the arms [C] of the CIS on the rails and insert it slowly.

  • Page 487: Adf Exit Sensor

    ADF Exit Sensor 1. Remove the CIS unit ( p.483). 2. Remove: [A] Exit sensor bracket ( x 1) [B] Exit sensor ( x 1)

  • Page 488: Adf Transport Belt Assembly

    4. Replacement and Adjustments ADF Transport Belt Assembly 1. Raise the ADF [A] to the vertical position. 2. Pull off the white cover [B] (Velcro fasteners) 3. Release the stopper pin [C] of the transport guide [D].
  • Page 489 4. Remove the transport belt unit [E] (Pin screw x1, Timing belt x1) Reinstallation • Attach the timing belt as shown, then insert the pin screw [F] as shown. Removing the Belt 1. Remove the front plastic cover [A] ( x1) 2.
  • Page 490 4. Replacement and Adjustments 9. Remove the Teflon sleeve [A]. 10. Push the rear shaft bearing [B] out of its bracket. 11. Push the front shaft bearing [C] out of its bracket. 12. Push the front end of the shaft [D] over the top of the bracket. 13.
  • Page 491 18. Make sure that studs on the underside of the belt [H] are aligned with the grooves in the Teflon rollers on each end of the shaft below. Reinstalling the Belt 1. Remove the ADF front cover [A] 2. Take out the special tool [B]. •...
  • Page 492 4. Replacement and Adjustments 4. Slowly loosen the front lock screw [C] until you see the tip of the shaft (1) aligned with the hole (2), then tighten the screw. • To avoid stripping the threads of the screws, do not apply excessive force. 5.

  • Page 493: White Roller

    White Roller 1. Raise the ADF to the vertical position. 2. Remove the white cover (Velcro fasteners). 3. Remove white roller assembly [A] ( x2). 4. Lay the white roller assembly on a flat surface with the white roller facing up. 5.
  • Page 494 4. Replacement and Adjustments [A] Left plate ( x3) [B] Right plate ( x2) 6. Remove: [A] Roller bracket [A] (Springs x2) [B] Rear ( x1, Gear x1) [C] Front (Spring x1) [D] Rear (Spring x1) [E] Lock piece [F] White roller...

  • Page 495: Hdd

    The HDD contains two separate hard disks (160 Gigabytes each x2 = 320 Gigabytes). • The two disks are always replaced together as a unit. Never attempt to replace a single disk. Before Replacing The HDD Unit Copy the address book data to an SD card from the HDD with SP5846-051 if possible. Replacement Procedure 1.

  • Page 496: After Installing The New Hdd Unit

    4. Replacement and Adjustments 4. Remove the HDD unit [B] ( x4). 5. Install the new HDD unit. 6. Reassemble the machine. 7. Enter the SP mode and do SP5832-1 to format the hard disks. • Formatting the hard disks is recommended, even if they have already been formatted. 8.
  • Page 497 • Explain to the customer that the following information stored on the HDD is lost when the HDD is replaced: document server documents, fixed stamps, document server address book • The address book and document server documents (if needed) must be input again. •...

  • Page 498: Motors

    4. Replacement and Adjustments Motors Development Motor Drum Cleaning Motor Drum Motor Fusing/Exit Motor 1. Remove the rear covers. 2. Open and lock the controller box. Drum Cleaning Motors...

  • Page 499: Development Motors

    Motors 1. Disconnect the drum cleaning motor [A] ( x3). 2. Remove the drum cleaning motor [B]. Development Motors 1. Disconnect the development motor [A] ( x4). 2. Remove the development motor [B]. Drum Motor Drum Motor Removal 1. Remove the Toner Hopper, Faceplate, PCU. 2.
  • Page 500 4. Replacement and Adjustments • Removing the ITB unit is recommended to prevent the tip of the drum motor shaft from scratching the surface of the ITB when the motor is removed or reinstalled. 5. Pull out the motor [A] with its drive shaft. •...

  • Page 501: Fusing/Exit Motor

    Motors 4. At the front, set the faceplate set the shaft [A] as shown above. 5. Fasten the faceplate with its screws ( x3). 6. At the back, tighten the screws ( x3) of the drum motor [B] and attach its connector ( x1).

  • Page 502: Itb Drive Motor

    4. Replacement and Adjustments 1. Remove the plate that holds the DRB [A] and DTMB [B] ( x2, x all) 2. Remove the PTR motor [A] ( x4, x1). ITB Drive Motor • Remove the rear covers. • Open the controller box door.
  • Page 503 Motors 1. Remove the plate that holds the DRB [A] and DTMB [B] ( x2, x All) 1. Remove the fan plate with fan [A] attached ( x2). 2. Disconnect the drum motors [B] ( x4). 3. Disconnect the cross-brace [C]. (There are two screws on each end of the cross-brace.) •...
  • Page 504 4. Replacement and Adjustments 4. Remove the ITB drive motor [A] ( x4, x1).

  • Page 505: Air Filters And Ozone Filters

    Air Filters and Ozone Filters Air Filters and Ozone Filters Upper Filter Box Middle Filter Box Lower Filter Box This machine has three filter boxes on the left rear corner. These boxes contain air filters and one ozone filter each.

  • Page 506: Upper Filter Box

    4. Replacement and Adjustments Upper Filter Box 1. Remove: [A] Upper filter box cover ( x1) [B] Air filters Middle Filter Box 1. Remove: [A] Middle filter box cover ( x1) [B] Inner cover. Depress at (1) then pull out (2).

  • Page 507: Lower Filter Box

    Air Filters and Ozone Filters 2. Remove: [A] Air filters [B] Ozone filter Lower Filter Box 1. Remove: [A] Lower filter box cover ( x1) [B] Inner cover. Depress at (1) then remove.
  • Page 508 4. Replacement and Adjustments 2. Remove: [A] Air filters [B] Ozone filter...

  • Page 509: Image Adjustments

    Image Adjustments Image Adjustments Scanning Before doing the following scanner adjustments check the printing registration/side-to-side adjustment and the blank margin adjustment. Use a C4 Test Chart to perform the following adjustments. Scanner sub-scan magnification 1. Place the test chart on the exposure glass and make a copy. 2.
  • Page 510 4. Replacement and Adjustments Scanner leading edge and side-to-side registration 1. Place the C4 Test Chart on the exposure glass and make a copy. 2. Check the leading edge and side-to-side registration. 3. Adjust with the following SP modes if necessary. Standard: 0 ±2mm. SP mode Sub Scan Reg SP4010 001...

  • Page 511: Adf

    Image Adjustments If the color lines significantly extend beyond the black lines, go to the next step. 6. Touch [SP Mode] to return to the SP mode. 7. Do SP4932. (Main Scan Dot Adj) Compare the current values against the table. SP4932 001 R:Left SP4932 002...

  • Page 512: Registration

    4. Replacement and Adjustments SP Code What It Does Adjustment Range ± 3 mm 6006 005 ADF Buckle Adj: Amount 1 ± 5 mm 6006 006 ADF Buckle Adj: Amount 2 6006-007 ADF TEdge Erase Margin: Front +3 to -2 mm ±...

  • Page 513: Color Registration

    Image Adjustments • Leading edge (sub-scan direction): 3 ±0 mm • Side to side (main-scan direction): 2 ±0 mm Paper Registration Standard The registration in both main- and sub-scan directions may fluctuate within the following tolerance. 1st side • Sub-scan direction:0 ±1.5 mm •...

  • Page 514: Skew Adjustment After Laser Unit Replacement

    4. Replacement and Adjustments We recommend that you do the forced MUSIC adjustment at the customer location immediately after installation, or after servicing or adjusting any parts or components of the following units: • Around the drum • ITB unit (especially after belt replacement) •...
  • Page 515 Image Adjustments 5. Touch [SP Screen]. 6. Do SP2109 002 and select pattern 0 and touch the [Execute] button. 7. Check the test pattern to determine whether the image is perpendicular at the corners. If the image pattern is correct, no further adjustment is necessary. -or- If the pattern is not correct (a skewed parallelogram), go to the next step.

  • Page 516: Printer Gamma Correction

    4. Replacement and Adjustments Printer Gamma Correction ACC adjustment done at installation is usually sufficient to adjust the color balance for optimum performance. • Printer gamma correction is required for fine adjustment to meet a customer requirement. • The printer gamma curve created during ACC can be modified with SP modes. •...
  • Page 517 Image Adjustments Adjustment Procedure Copy the C-4 chart in mode that you want to adjust. 1. Enter the SP mode. 2. Touch"Copy SP." 3. Open SP4918. 4. Adjust the offset values until the copy quality conforms to the standard. (Refer the tables below.) •...
  • Page 518 4. Replacement and Adjustments Step Item to Adjust Level on the C-4 chart Shadow (High ID) (K, C, M, and Y) Adjust the offset value so that the density of level 8 matches that of level 8 on the C-4 chart. Highlight (Low ID) (K, C, M, and Y) Adjust the offset value so that dirty background is not visible on the copy and the density of level 3 is slightly lighter that of level...
  • Page 519 Image Adjustments Step Item to Adjust Level on the C-4 chart (K) Middle (Middle ID) (K, C, M, and Y) Adjust the offset value so that the density of level 6 matches that of level 6 on the C-4 chart. Shadow (High ID) (K, C, M, and Y) Adjust the offset value so that the density of level 8 matches that of level 8 on the C-4 chart.

  • Page 520: Adjustment Reference For Gamma Correction

    4. Replacement and Adjustments *1200 x 1200 Photo (Default) 2400 x 600 Photo 1800 x 600 Photo 600 x 600 Photo 1200 x 1200 Text 2400 x 600 Text 1800 x 600 Text 600 x 600 Text Printer SP Mode: SP1104 Note: These are Printer SP Mode settings, not System SP Mode Settings.
  • Page 521 Image Adjustments Normally, it is not necessary to adjust the gamma data as shown in the table since ACC adjusts the gamma curve automatically. The fine-tuning of color balance by gamma data adjustment is necessary only when the results of ACC and Color Calibration do not meet customer requirements.

  • Page 522: Touch Screen Calibration

    4. Replacement and Adjustments Touch Screen Calibration After clearing memory, or if the touch screen detection function is not working correctly, calibrate the touch screen. • Do not attempt to use items [2] to [9] on the Self-Diagnostic Menu. These items are for design use only.
  • Page 523 Touch Screen Calibration 4. Touch a few random spots on the touch screen to confirm that the marker (+) appears exactly where the screen is touched. 5. If the ( mark does not appear where the screen is touched, push [Cancel] and repeat from Step 2. 6.

  • Page 524: Firmware Update

    4. Replacement and Adjustments Firmware Update Before You Begin... Always obey these rules when handling and using SD cards: • Never connect or remove an SD card with the machine on. • Never turn the power off while the machine is downloading data from an SD card. •...
  • Page 525 Firmware Update 9. Check the notations to the right. • "ROM" shows the module number and version of the currently installed software. • "NEW" shows the module number and version of software on the SD card in Slot 1 (lower slot). 10.
  • Page 526 4. Replacement and Adjustments • The update is complete when you see the "Update done" message. • The update requires about 2.5 minutes. 12. When you see the update completed message, turn the machine off. 13. Remove the SD card from the SD card slot. 14.

  • Page 527: System Maintenance

    5. System Maintenance Service Program Mode See "Appendices" for "Service Program Mode" information,...
  • Page 528 5. System Maintenance...

  • Page 529: Troubleshooting

    6. Troubleshooting Handling Errors Program Download Overview Here are some important points to keep in mind when downloading software: • If an error interrupts download processing, the machine cannot operate normally with the program software only partially downloaded. • When download processing execution starts, “Downloading…” is displayed and when downloading has completed successfully, the message is cleared.
  • Page 530 6. Troubleshooting Download Error Codes Display Error Description/Recovery Reboot after card insert Controller ROM update error 1 When the update break data was stored in NVRAM, the break module Module ID information and the decompression module capable of writing did not match.
  • Page 531 Handling Errors Display Error Description/Recovery Download Error E06 Controller ROM update error 6 Power off/on CPU clock error occurred. Recovery • Turn the machine power off/on. • Set controller DIPSW-1 to ON to force the machine to write to ROM. •...
  • Page 532 6. Troubleshooting Display Error Description/Recovery SC991 System error 4 “Selfupdate” did not execute due to defective software. Recovery • Cycle the machine off/on and re-try • Set DIP SW 1 to ON and re-try • Replace the controller board Download Error E24 System error 5 Power Off/On Card read/write error occurred or software or card defective.
  • Page 533 Handling Errors Display Error Description/Recovery No Valid Data E33 Download dysfunction 4 Card version error. Attempted to download program using a card with the wrong version number. Recovery • Use the correct card No Valid Data E34 Download dysfunction 5 Specification error.
  • Page 534 6. Troubleshooting Display Error Description/Recovery Download Error E41 Download result failure 2 Module ID Fax download failure. Card No. xx/xx Recovery • Cycle the machine off/on and re-try Download Error E42 Download result failure 3 Module ID Operation panel or language download failed. For this error, sometimes the message may not be displayed.

  • Page 535: Important Sp Codes

    Handling Errors Display Error Description/Recovery (no display) Remote ROM update failure 2 The source data received for the ROM update is corrupted; it failed a SUM check due to its abnormal length. Recovery • Try again with the correct data. (no display) Download result failure 6 The previous download in progress was cancelled.

  • Page 536: Special Procedures

    6. Troubleshooting Special Procedures Correcting the Halo Effect Images printed with the GW controller may show a "halo" effect when printing in 2-bit mode (1800x600dpi) and in 4-bit mode (9600x600dpi). Problem • This problem is most visible when text is overlaid onto halftone areas in 2-bit mode or 4-bit mode. The greater the difference in image density between text and halftone areas, the more noticeable the halo effect.
  • Page 537 Handling Errors Before (default): 00000000 (0) [00H] After (Low Halo Effect Dither): 01000000 (0) [40H] 6. Exit Printer SP mode, and then turn the main power switch OFF and ON. 7. Execute Printer ACC using Test Pattern 2 (1800X600dpi). Now, when the user selects 2-bit mode (1800x600dpi) in the printer driver, the Low Halo Effect Dither function will be applied automatically.
  • Page 538 6. Troubleshooting Result Comment Factory default (Nothing has been done) Developer Filling (SP3814) has been performed more than once for the color, whose developer has already completely filled the development unit. Failed. No developer inside the development unit, or the amount of developer inside the development unit is insufficient.
  • Page 539 Handling Errors 1.Replace the toner cartridge causing the problem (density too light or no "Toner End" release) with a new toner cartridge. • After the "Toner End" alert appears for a color, this "Toner End" information is written into the ID chip on the toner cartridge, even though a lot of toner may remain inside the cartridge.
  • Page 540 6. Troubleshooting 1.Replace the toner cartridge causing the problem (density too light or no "Toner End" release) with a new toner cartridge. • After the "Toner End" alert appears for a color, this "Toner End" information is written into the ID chip on the toner cartridge, even though a lot of toner may remain inside the cartridge.
  • Page 541 Handling Errors Code. Error, Problem, Solution Problem 2 • Density too light. Solution • Print a coverage pattern with SP2109 002 Pattern #1 (1: Grid pattern). • Check the images. Problem 3 • ITB scratched. Solution Replace the ITB. Abnormal detection pattern Problem 1 •...
  • Page 542 6. Troubleshooting Code. Error, Problem, Solution Problem 1 • ITB misaligned Solution • Reinstall ITB Problem 2 • Image density too light, uneven. Solution • Output a coverage pattern with SP2109 002 Pattern #1 (1: Grid pattern). • Check the images. Problem 3 •...
  • Page 543 Handling Errors Code. Error, Problem, Solution Problem 4 • Image density too light, uneven. Solution • Output a coverage pattern with SP2109 002 Pattern #1 (1: Grid pattern). • Check the images. 41-43 Intersecting lines of the grid pattern. Problem 1 •...

  • Page 544: Image Position Adjustment

    6. Troubleshooting Code. Error, Problem, Solution Problem • Dirty, abnormal images. Solution • Output Pattern 1, 18, or 20 with SP2109 002 and check the images. Problem • Connector loose. • Connector dirty. • Harness defective. Solution • Check the ID sensor and its connection. Image Position Adjustment A MUSIC error occurs when a large amount of skew occurs beyond the acceptable range, or when the K sensor is out of position.
  • Page 545 Handling Errors 1. Start SP 2109 002 and select Pattern #1 (1: Grid pattern), then push the “OK” button. 2. Push the “Copy Window” button. 3. Make sure "Full Color Mode" is selected. 4. Select A3/DLT paper, and push the [Start] button to print the pattern. 5.

  • Page 546: Color Skew Error Correction

    6. Troubleshooting 6. Correct the errors in the vertical lines (this corrects errors in the main scan direction). See the following table for how to do this. In the table, a dotted line indicates a colored line (C, M, or Y). For example, the first row of the table shows you how to adjust the machine if a colored line is to the right of the black line on the test pattern.
  • Page 547 Handling Errors 4. Inspect the lines with a loupe at the top (1), middle (2), and bottom (3). In the example above, the dotted lines are magenta, cyan, or yellow, and the solid lines are black. 5. Correct the skew. 6.

  • Page 548: Overall Check

    6. Troubleshooting Overall Check 1. After you do the color registration error and color skew corrections, do a forced MUSIC again, with SP2111 001. 2. Do SP2109 002 and print Pattern #1 (1: Grid pattern) on A3/DLT paper again. Check the skew and color registration.
  • Page 549 Handling Errors 4. Fold the test pattern lengthways in half, then fold it in half again as shown above. 5. Lay the test pattern flat, and use a loupe to examine the grid patterns at the first crease [A] and third crease [B].
  • Page 550 6. Troubleshooting SP Codes to Adjust Unit of adjustment: 50 um 2112 001 (M) Left (Fold) Gap on the left is different from the gap on the right -or- 2112 002 (M) Right (Fold) -or- 2112 003 (C) Left (Fold) -or- 2112 004 (C) Right (Fold) -or-...
  • Page 551 Handling Errors Code Error, Problem, Recovery Problem • Door was opened, or another color returned an error. • Execution halts at the first error encountered or if the front door is opened during execution. Recovery • Check the preceding error codes. •...

  • Page 552: Process Control Troubleshooting

    6. Troubleshooting Code Error, Problem, Recovery Problem • Vtref (control reference voltage) could not be adjusted to within 0.2 V of Vt (TD sensor output). Recovery • This is a TD sensor adjustment error (SC372 to SC375). Execute SP3801 again for the PCU that returned the error.
  • Page 553 Handling Errors SC420 to SC423 Vd cannot be adjusted to the target voltage for a drum. The potential sensor detects that Vpl is not ±10V of the target Vpl after exposure SC424 to SC427 of the ID sensor patterns. SC432 to SC435 The residual voltage on a drum is greater than -200V.
  • Page 554 6. Troubleshooting • Noise and static electricity can damage the many sensors that are used during the process control self-check. Because of this, always turn the machine off before doing any procedure described below that requires disassembly. Potential Sensors Code Error, Problem, Solution VdHome Error 1 Problem...
  • Page 555 Handling Errors Code Error, Problem, Solution Problem • V0 (SP3571) below –700V, or VdHome (SP3772) below –500V. • Potential sensor relay board damaged • Drum abnormal • Charge roller damaged • Drum motor not operating Solution • Do SP2260 001 to check the function of the potential sensor. •...
  • Page 556 6. Troubleshooting Code Error, Problem, Solution Problem • Vsg_reg (SP3121) is out of range (not within 4.0±0.2V). • ID sensor fouled with dust, toner • ITB undulating or out of position Solution • Remove the ITB unit. • Make sure the belt is mounted correctly. •...
  • Page 557 Handling Errors Code Error, Problem, Solution Problem • Vsg_reg (SP3121-001) less than 0.5V. • ID sensor harness loose, disconnected, damaged • ID sensor damaged Note: Vsg_reg refers to the reading of the drum surface done with the direct reflection sensors in both the color and black ID sensors.
  • Page 558 6. Troubleshooting Code Error, Problem, Solution Problem • Vpp greater than 2.80 kV. • Bias path defective • Charge gap abnormal • Charge roller dirty, defective Solution • Make sure that the bias path and drum are grounded correctly. • Check the drum and both ends of the charger roller for any foreign matter. •...
  • Page 559 Handling Errors Code Error, Problem, Solution Problem • Development gamma (SP3561) greater than 6.0 (mg/cm /-kV). Solution • Switch the machine off and on then do SP3820 002. • Do SP3561 005 to 008 to confirm that development gamma is within the target range (-0.15 to +0.25) •...
  • Page 560 6. Troubleshooting Code Error, Problem, Solution Problem • Development gamma (SP3561) less than 0.3 (mg/cm /-kV) • Toner supply abnormal • Image transfer power pack defective • Toner shield glass dirty Solution 1. Do SP2109 002 and select Pattern 12. 2.
  • Page 561 Handling Errors Code Error, Problem, Solution Problem • Vk (development start voltage) less than –150V. Solution • Replace the developer. Insufficient Active Data Problem • Not enough active data to calculate development gamma (only "0" or "1"). Solution • Do the procedure for no. "55" described above. Potential Adjustment Code Error, Problem, Solution...
  • Page 562 6. Troubleshooting Code Error, Problem, Solution Vr Error Problem • Vr (residual voltage) greater than –200V. • Drum deteriorated • Toner shield glass dirty Solution • Open the front door, remove the toner supply unit, and check the toner shield glass for dirt.

  • Page 563: Color Adjustment For Connected Copiers

    Handling Errors Code Error, Problem, Solution Problem • SP3501-001 (potential control method) is set to 1 (Fixed). Solution • Do SP3501 001 and select "0" (Auto). Forced Termination Problem • Door open, power off, or other problem interfering with process control self-check. Solution •...
  • Page 564 6. Troubleshooting [A] Scanner gamma curve – Machine 1 [B] Scanner gamma curve – Machine 2 [C] HDD – Machine 1 [D] HDD – Machine 2 [E] Printer gamma curve – Machine 1 [F] Printer gamma curve – Machine 2 To adjust the main machine: 1.

  • Page 565: Service Call Conditions

    Service Call Conditions Service Call Conditions Service Mode Lock/Unlock At locations where the machine contains sensitive data, the customer engineer cannot operate the machine until the Administrator turns the service mode lock off. This function makes sure that work on the machine is always done with the permission of the Administrator.

  • Page 566: Sc Code Descriptions

    6. Troubleshooting Level Definition Reset Procedure Turning the operation switch (or main power switch) Turn the operation switch (or main off then on resets these SCs. These SCs are displayed power switch) off and on, or the on the operation panel and displayed again if the machine reboots automatically.
  • Page 567 Service Call Conditions • The machine reboots automatically when the machine issues a Level "D" SC code. This is done for Level "D" SC codes only. • Never turn off the main power switch when the power LED is lit or flashing. To avoid damaging the hard disk or memory, press the operation switch to switch the power off, wait for the power LED to go off, and then switch the main power switch off.

  • Page 568: Service Call Tables

    6. Troubleshooting Service Call Tables See "Appendices" for "Service Call Tables" information,...

  • Page 569: Energy Saving

    7. Energy Saving Energy Save Energy Saver Modes Customers should use energy saver modes properly, to save energy and protect the environment. The area shaded grey in this diagram represents the amount of energy that is saved when the timers are at the default settings.

  • Page 570: Energy Save Effectiveness

    7. Energy Saving • Low power: 15 min. • Auto Off: 1 min. • The machine goes to Off mode after 1 minute. Panel Off and Low Power modes are not used. Return to Stand-by Mode Low Power Mode The recovery time depends on the model and the region. •...
  • Page 571 Energy Save With this data, and the power consumption values from the specifications, we can estimate the amount of energy that is used by the machine. This should only be used as a reference value, because the power consumption specifications are measured in a controlled environment with a constant power supply.
  • Page 572 7. Energy Saving Total 32.20...

  • Page 573: Paper Save

    Paper Save Paper Save Effectiveness of Duplex/Combine Function Duplexing and the combine functions reduce the amount of paper used. This means that less energy overall is used for paper production, which improves the environment. 1. Duplex: Reduce paper volume in half! 2.
  • Page 574 7. Energy Saving To check the paper consumption, look at the total counter and the duplex counter. The total counter counts all pages printed. • For one duplex page, the total counter goes up by 2. • For a duplex job of a three-page original, the total counter goes up by 3. The duplex counter counts pages that have images on both sides.
  • Page 575 Paper Save • (6) Duplex with combine mode: SP 8421 005 (pages)
  • Page 576 7. Energy Saving...
  • Page 577 Model V-C3 Machine Code: D081/082 Appendices 25 December, 2009...
  • Page 579 TABLE OF CONTENTS 1. Appendix: Specifications Specifications..............................3 Main Frame D081/D082..........................3 Optional Peripherals............................9 Electrical Components..........................31 2. Appendix: PM Tables PM Tables.................................53 Main Machine.............................53 LCT B473..............................60 LCT D350..............................60 Multi-Folding Unit FD5000 (D454)......................61 Ring Binder (D392).............................61 2000/3000-Sheet Finishers D373/D374....................62 Punch B702..............................62 Cover Interposer Tray B704........................62 3000-Sheet Finisher B830.........................63 Punch B831..............................63 Cover Interposer Tray B835........................63...
  • Page 580 Additional SC Codes Printed in SMC Reports..................165 4. Appendix: Service Program Mode Tables Service Program Mode..........................167 Group 1000..............................168 Group 2000..............................184 Group 3000..............................242 Group 4000..............................275 Group 5000..............................301 Group 6000..............................381 Group 7000..............................430 Group 8000..............................458 Printer, Scanner SP Tables..........................504 Printer Service Mode..........................504 Scanner Service Mode..........................511...

  • Page 581: Appendix: Specifications

    1. Appendix: Specifications Specifications Main Frame D081/D082 General and Copying Configuration Console Dimensions (w x d x h) No ADF 750 x 850 x 1050 mm (29.5 x 33.5 x 41.3 in.) With ADF 750 x 850 x 1230 mm (29.5 x 33.5 x 48.4 in.) Memory On board 2 GB...
  • Page 582 1. Appendix: Specifications Copy Process 4-drum dry electrostatic transfer system with internal transfer belt Simultaneous dual scan, front and back Development Dry dual-component magnetic brush development Fusing Oil-less belt fusing system Engine speed D081 BW 65 cpm, FC 60 cpm, D082 BW 75 cpm, FC 70 cpm, Warm-up time...
  • Page 583 Specifications 7 Reduction, 5 Enlargement: 93%, 85%, 78%, Magnification 73%, 65%, 50%, 25%,121%, 129%, 155%, 200%, 400% 7 Reduction, 5 Enlargement: 93%, 82%, 75%, EU/AP 71%, 65%, 50%, 25%, 115%, 122%, 141%, 200%, 400% Zoom 25% to 400% (1% Steps) Tray 1 1,100 x2 2,200...
  • Page 584 1. Appendix: Specifications Duplex Copying A3/DLT to A5/HLT LEF, 12" x 18" LEF Width Range 139.7 to 305 mm (5.5 to 12 in.) Length Range 139.7 to 457.2 mm (5.5 to 18 in.) Tray 1 52.3 – 216 g/m 14 Bond – 80 lb Cover Tray 2 52.3 –...
  • Page 585 IEEE1284 ECP, IEEE1394 (FireWire), IEEE802.11b Options*1 (Wireless LAN), Bluetooth Network Protocol TCP IP, IPX/SPX, Apple Talk Private MIB Ricoh original MIB support MIB-II (RFC1213), HostResource (RFC1514), Standard MIB PrinterMib (RFC1759) Windows 2000, Windows XP, Windows Vista, Windows 2003 Server, MetaFrame, CPS, XenApp Network, operating systems Mac OS 8.6 and higher, Mac OSX 10.1 to 10.6 and later...
  • Page 586 1. Appendix: Specifications Scanning speed Max. scan area 297 x 432 mm (11.7"x17") Supported (conforms with main machine Exposure glass specifications) Auto scan size detection Supported (conforms with main machine specifications) A3, A4 SEF, A4 LEF, A5 SEF/LEF, B4, B5 SEF, B5 Standard LEF, 11"x17"...

  • Page 587: Optional Peripherals

    Specifications Simplex: 40 to 128 g/m (11 to 34 lb.) Original Weight Duplex: 52 to 128 g/m (14 to 34 lb.) 250 sheets: 69g/m Table Capacity (A4 SEF, LT SEF) (150 sheets: 80g/m , 20 lb. Bond) Original Standard Position Rear left corner Separation Feed belt and separation roller...
  • Page 588 1. Appendix: Specifications Paper Size A4, B5, 11"x 8½" LEF 52 - 128g/m Paper Weight 14 lb – 34 lb Bond 4,000 sheets** Paper Capacity (80 g/m or 20 lb bond) 2,500 sheets* LCT 4000 D350 Expected Service Life 5 Years or 9,000K Paper Feed System: FRR-CF Paper Capacity...
  • Page 589 Specifications Requires installation of tab sheet fence. Note: Only A4 LEF, Tab Sheet: 8½"x11" LEF tab sheets can be fed. 8½ x 14" Paper Size Tray B474 This option converts LCT B473 so it can hold and feed LG size paper. Paper Size 8½"x14", 8½"x11", A4, B4 SEF Paper Weight...
  • Page 590 1. Appendix: Specifications A3, B4, DLT, LG, A4, LT, 12x18", 8-kai A3, B4, DLT, LG, A4, B5, LT 12x18", 12.6x18.5", 12.6x19.2", 13x18", 13x19", 13x19.2", 226x310 mm, 310x432 mm, SRA3, SRA4, 8-kai Paper Sizes (Folding) A3, B4, DLT, LG, A4, LT, B5, 12x18", 8-kai Paper Weights (Folding) 64 to 105 g/m...
  • Page 591 Specifications Not allowed Max. 3 (64 to 80 g/m only) Max. 3 (64 to 80 g/m only) Multiple Folding Max. 3 (64 to 80 g/m , B4, A4, LT, B5 only) Not allowed Line Speed (Only FM1 Z-Folded paper can exit downstream) 350 mm/sec.
  • Page 592 1. Appendix: Specifications AC 220 to 240V, 50/60 Hz 10A Power Consumption 270 W Dimensions (w x d x h) 470 x 980 x 730 mm (18.5 x 38.6 x 28.7 in.) Level Less than 5 mm deviation at front/back, left/right Weight 92 kg (203 lb) Noise Level (dB A)
  • Page 593 Specifications Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m LT SEF Folding Mode FM2 Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 13x19.2" 13x19" 12.6x19.2" 12.6x18.5" 13x18" SRA3 (320x450 mm) SRA4 (225x320 mm) 226x310 mm 310x432 mm...
  • Page 594 1. Appendix: Specifications Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m LT SEF B5 SEF Folding Mode FM3 Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 8-kai 12x18" A3 SEF B4 SEF LG SEF A4 SEF...
  • Page 595 Specifications Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 8-kai 12x18" A3 SEF B4 SEF LG SEF A4 SEF LT SEF B5 SEF Folding Mode FM5 Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 8-kai 12x18"...
  • Page 596 1. Appendix: Specifications Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m B5 SEF Folding Mode FM6 Weight (Standard) Weight (Heavy) Size 64 to 80 g/m 64 to 80 g/m 8-kai 12x18" A3 SEF B4 SEF LG SEF A4 SEF LT SEF...
  • Page 597 Specifications Signature Thickness 2 to 100 sheets Paper Size Punching, binding A4 LEF, LT LEF Straight-through (no punching) A6 to A3 SEF, DLT, HLT, 12"x18", 13"x19", Unfolded 12.6"x19.2", 13"x19.2", Tab sheets (A4, LT, A3, B4, A4 SEF, DLT, LG, LT SEF 12"x18" Z-Folded (from upstream Z-Folder unit).
  • Page 598 1. Appendix: Specifications Dimensions (w x d x h) 540 x 600 x 660 mm (21.3 x 23.6 x 26 in.) Weight Less than 15 kg (33 lb) Power Consumption Less than 48 W Noise Less than 74 dB Number of Bins 9 bins Stack Capacity of each Bin 100 sheets*...
  • Page 599 Specifications Cover Interposer Tray B835 Cover Interposer Tray B835 can be used only with the 3000-Sheet Finisher B830. It cannot be installed on the 2000/3000-Sheet Finishers D373/D374. B234 (90 cpm) 432 mm/s Speed B235 (110 cpm) 515 mm/s B236 (135 cpm) 649 mm/s Paper Separation FRR System with Feed Belt...
  • Page 600 1. Appendix: Specifications Configuration Console type attached base-unit with Finisher Adapter Power Source From base-unit 500 sheets A4, 8½"x11" or smaller Proof Tray Stack Capacity* 250 sheets B4, 8½"x14" or larger A6 SEF-A3 SEF Paper Size 5½ " x8½ " - 11"x17" 52 g/m²-216 g/m²...
  • Page 601 Specifications 10-50 pages 150-30 sets A3, B4, 11"x17", 8½"x14" 2-9 pages 150 sets Punch Unit B831 This punch unit is for the 3000-Sheet Finisher B830. 2/3 holes Punch Unit Types 2/4 holes Scandinavia 4 holes NA 2/3 hole 10,000 sheets Punch Waste Hopper Capacity EU 2/4 hole 15,000 sheets...
  • Page 602 1. Appendix: Specifications Dimensions w x d x h 657 x 613 x 960 mm (25.9 x 24.1 x 37.8") Less than 63 kg (138.6 lb) (no punch unit) Weight Less than 65 kg (143 lb) (with punch unit) Power Consumption Less than 96 W Noise Less than 75 db...
  • Page 603 Specifications 50 sheets A4, 8½"x11" or smaller Same Paper Size 30 sheets B4, 8½"x14" or larger A4 LEF & A3 SEF, B5 LEF & B4 SEF, Mixed Paper Size 30 sheets Staples Capacity* 8½"x11" LEF & 11" x17" SEF A4 SEF, A3 SEF, B5 SEF, B4 SEF, Booklet Stapling 15 sheets 8½"x11"...
  • Page 604 1. Appendix: Specifications Plain Paper Paper Type Main Paper Size Recycled Colored Translucent machine Used Paper Paper Paper Blueprint A3 SEF BSFS — BSFS BSFS B4 SEF BSFS BSFS BSFS A4 SEF BSFS BSFS BSFS A4 LEF B5 SEF BSFS BSFS BSFS B5 LEF...
  • Page 605 Specifications — Not available 3000-Sheet Finisher D374 This finisher provides corner stapling only. Finisher Dimensions (w x d x h) 657 x 613 x 960 mm Less than 54 kg Weight Less than 56 kg with Punch Unit Power Consumption Less than 96 W Noise Less than 75 db...
  • Page 606 1. Appendix: Specifications 3,000 sheets A4 LEF, 8½"x11" LEF " A3 SEF, A4 SEF, B4 SEF, B5, 11"x17" 1,500 sheets SEF, 8½"x14" SEF, 8½"x11" SEF, 12"x18" SEF Stack Capacity* 500 sheets A5 LEF** Shift Tray A5 SEF, B6 SEF, A6 SEF, 100 sheets 5½"x8½",SEF A5 - A3 SEF, A6 SEF, B6 SEF, 5½"x8½"- 11"x17"...
  • Page 607 Specifications Paper Size Pages/Set Sets 20-50 pages 150-60 sets A4 LEF, 8½""x11" LEF 2-19 pages 150 sets Stapled Stack Capacity (same 15-50 pages 100-30 sets size) A4 SEF, B5, 8½"x11" SEF 2-14 pages 100 sets 15-30 pages 100-33 sets Others 2-14 pages 100 sets A4 LEF &...
  • Page 608 1. Appendix: Specifications A5 to A3, 5½"x8½" to 11"x17" NA 2-hole A5 - A4, 5½"x8½", 8½"x11" A3, B4, 11"x17" NA 3-hole A4, B5, 8½"x11" A5 - A3, 5½"x8½" to 11"x17" Paper Sizes EU 2-hole A5 - A4, 5½"x8½", 8½"x11" A3, B4, 11"x17" EU 4-hole A4, B5, 8½"x11"...

  • Page 609: Electrical Components

    Specifications Dimensions (w x d x h) 495 x 215 x 535 mm (19.5 x 8.5 x 21.1 in.) Weight 11 kg (24.2 lb) A3 SEF, B4 SEF, A4 Paper Size 11"x17" SEF, 8½"x14" SEF, 8½"x11" Paper Capacity 1,000 Sheets Copy Tray B476 The copy tray is installed receive copies when the main machine is used without a finisher.
  • Page 610 1. Appendix: Specifications HARD DISKS Component Function The HDDs hold temporary files spooled for processing and HDD1 also store permanent files for the document server application. HDD2 2nd HDD in a set of 4. Hard Disk Drives HDD3 3rd HDD in a set of 4. HDD4 4th HDD in a set of 4.
  • Page 611 Specifications Component Function Drives the paper feed roller and grip roller of tray 2 Paper Feed Motor: Tray 2 (middle tray). Drives the coil that spans the top of the waste toner Waste Toner Distribution Motor bottle. Switches on and drives a shaft and coupling that raises Lift Motor - Tray 2 a lift arm against the bottom plate under the paper stack in tray 2...
  • Page 612 1. Appendix: Specifications Component Function Duplex Inverter Motor Feeds paper to the jogger section. Registration Motor Rotates the registration roller. Cools the upper area of the transfer unit where the PCUs Belt Cleaning Fan contact the ITB. Pulls in air draws it over the fins attached to the front Pipe Cooling Fan Motor end of the heat pipe roller.
  • Page 613 Specifications Component Function Controller Box Exhaust Fan Motor 1 of 2 fans that cool the printed circuit boards at the back of the machine. Drum Motor: Y Drives the drum in the Yellow PCU. Drum Motor: C Drives the drum in the Cyan PCU. Drum Motor: M Drives the drum in the Magenta PCU.
  • Page 614 1. Appendix: Specifications Component Function Development Intake Fan: C Cools C development Unit Development Intake Fan: Y Cools Y development Unit Drum Cleaning Motor: Y Drives the Y drum cleaning rollers. Drum Cleaning Motor: C Drives the C drum cleaning rollers. Drum Cleaning Motor: M Drives the M drum cleaning rollers.
  • Page 615 Specifications Component Function Engages the and drives the Magenta toner pump to pull toner Toner Pump Clutch: M from the Magenta STC. Engages the toner supply coils in the sub hopper of the Toner Supply Clutch: M Magenta PCU to send toner to the development unit below. Engages the and drives the Black toner pump to pull toner from Toner Pump Clutch : K the Black STC.
  • Page 616 1. Appendix: Specifications Component Function Supplies charge to 1) the four image transfer rollers that pull the toner images from the four from the four drums (Y, M, PCB7 Power Pack: Transfer C, K), and 2) to the paper transfer roller that pulls the image off the ITB onto paper.
  • Page 617 Specifications Component Function VBCU: 1) Engine sequence control (all sensors, motors, fusing temperature monitoring circuits), 2) Scanning control, 3) Exposure control, 3) Image processing control, 4) GW controller I/F, 5) Peripheral timing control. PCB20 VBCU The I/O control board controls 1) Input/output ports for all sensors, motor, solenoids, 2) drivers, 3) high voltage power supply for PWM, and 4) analog input signals.
  • Page 618 1. Appendix: Specifications Component Function Incorporates the GW architecture, and connects to the PCB33 Controller Board BICU and PCI I/F. All the options for the printer are controlled by this board. Scanner Connector Board. Harnesses from the SBU run PCB34 SCNB through the SCNB to reduce the number of harness from 2 to 1.
  • Page 619 Specifications Component Function Reads the center MUSIC pattern. This feedback is used to MUSIC Sensor: Center control the MUSIC process to correct color registration errors. Reads the front MUSIC pattern. This feedback is used to control MUSIC Sensor: Front the MUSIC process to correct color registration errors. Reads the Rear MUSIC pattern.
  • Page 620 1. Appendix: Specifications Component Function Near the waste toner bottle. Detects ambient temperature and humidity and then this output is used to control the amount of Bottom Temperature/ current applied to the paper transfer roller and ITB when the Humidity Sensor image is transferred to paper.
  • Page 621 Specifications Component Function Rear Side Fence Open Detects the actuator on the rear side fence after it has reached Sensor the open position in the tandem tray. Rear Side Fence Closed Detects the actuator on the rear side fence after it has reached Sensor the closed position in the tandem tray.
  • Page 622 1. Appendix: Specifications Component Function Detects the leading edge of the paper at the inverter exit roller Duplex Inverter Sensor and signals to switch off the reverse trigger roller solenoid to signal a jam if the paper does not arrive at the prescribed time. Duplex Entrance Sensor Detects paper jams at the entrance of the duplex unit.
  • Page 623 Specifications Component Function Detects paper jams at the paper exit if the paper does not arrive Paper Exit Relay Sensor or leave the machine at the prescribed time. Detects when the Copy Paper Tray B75 is full and temporarily Copy Tray Full Sensor pauses printing so the operator can remove the stack from the (Option) tray and continue.
  • Page 624 1. Appendix: Specifications Component Function Laser Unit Temperature A sensor pair that reads the temperature in the optics unit. The S67/S68 Sensor readings are used in MUSIC processing. Toner End Sensor: M Detects toner end for magenta toner. Toner End Sensor : K Detects toner end for black toner.
  • Page 625 Specifications Component Function ITB Position Sensor Monitors the speed of the ITB. LEDs Component Function Emits light which is reflected from the paper to the double–feed LED1 Double-Feed Detection LED detection sensor to test the translucence of each sheet for double-feed detection.
  • Page 626 1. Appendix: Specifications Component Function When the right tray paper sensor in the tandem tray signals paper out, and the left tray paper sensor signals paper present, this energizes this solenoid which pulls open the front side fence Front Side Fence Solenoid SOL7 until the front side fence open sensor detects the actuator of the –Tray 1...
  • Page 627 Specifications Component Function Charge Cleaning Solenoid: SOL 17 Raises and lowers the C charge roller cleaning roller. Charge Cleaning Solenoid: SOL 18 Raises and lowers the M charge roller cleaning roller. SOL 19 Duplex Inverter Solenoid Operates the duplex inverter junction gate. SWITCHES Component Function...
  • Page 628 1. Appendix: Specifications Component Function A non-contact thermistor that monitors the surface temperature Heating Roller End of the heating roller end and breaks the circuits to the fusing Thermistor lamps if the heating roller overheats. THERMOSTATS Component Function Thermostats (Pressure Monitors the temperature of the pressure roller and cuts the TS1/S2 Roller)
  • Page 629 Specifications Component Function Detects the leading edge of the original when it enters the Entrance Sensor Detects paper wider than 191.5 mm (7.5 in.) measured Original Width Sensor 2 from the reference point. Detects paper wider than 230 mm (9.1 in.) measured Original Width Sensor 3 from the reference point.
  • Page 630 1. Appendix: Specifications Component Function Detects the leading and trailing edges of paper feed out Exit Sensor to the original table and detects misfeeds. Also signals when to stop the scanning belt. Detects the leading edge and trailing edges of the original Registration Sensor to detects jams and stops the original at the ADF exposure glass to correct buckle.

  • Page 631: Appendix: Pm Tables

    2. Appendix: PM Tables PM Tables Main Machine Symbol Key for PM Tables Inspect. Clean, replace, or lubricate as needed. Cleaning required. Replacement required. Lubrication required with: • Grease KS660B (D0149800) • Heat Resisting Grease MT-78 • Launa Oil 40 •...
  • Page 632 2. Appendix: PM Tables 150K 200K 300K 450K 600K Note APS Sensor Dry cloth ADF Exposure Glass Exposure glass cleaner Dust Filters Blower brush 150K 200K 300K 400K 450K 600K Note Sleeve shaft, Development Unit Grease KS660B OPC Drums KYMC:450K Charge Roller Replace YMC Units*...
  • Page 633 PM Tables 150K 200K 300K 400K 450K 600K Note Apply G104 Yellow Toner Drum Lubricant and Zinc Brush Roller (Y,C,M) Stearate after replacement PCU Joint Drum Lubricant Brush Gear Idle Gear 1 YMC: 300K Idle Gear 2 K: 400K Used Toner Collection Gear Drum Cleaning Brush Gear...
  • Page 634 2. Appendix: PM Tables 150K 300K 450K 600K Note ITB Cleaning Blade These items are ITB Lubricant Bar always replaced as ITB Lubricant Blade a set. ITB Lubricant Brush Roller PTR Unit PTR (Paper Transfer Roller) PTR Cleaning Blade PTR Lubrication Bar Paper Transfer Discharge Plate FUSING UNIT 150K...
  • Page 635 PM Tables 150K 300K 450K 600K Note Upper Entrance Guide Plate Damp cloth (alcohol) Lower Entrance Guide Plate Gears : The lubrication points for the fusing unit are described in the "Lubrication Points" section. PAPER FEED: COPIER 150K 300K 450K 600K Note Registration Rollers...
  • Page 636 2. Appendix: PM Tables 150K 300K 450K 600K Note Paper Feed Sensor Blower brush Vertical Feed Sensors Blower brush Paper-End Sensor Blower brush DUPLEX UNIT 150K 300K 450K 600K Note Duplex Entrance Sensor Blower brush Reverse Rollers (Drive & Idle) Alcohol, dry cloth Inverter Exit Roller Dry cloth...
  • Page 637 PM Tables 150K 300K 450K 600K Note Lower Dust Filters Ozone Filters Service Life: 1200K Development Filters Used toner bottle* Empty and clean every inspection : We recommend that the customers be provided with a spare used toner bottle so they can replace the bottle when it becomes full.

  • Page 638: Lct B473

    2. Appendix: PM Tables 300K 400K 600K Exp. Note Transport Belt Entrance Roller White Platen Roller Water or alcohol Pre-Scanning Roller Scanning Roller Exit Roller LCT B473 1000K 2000K 3000K Expected Note Paper feed roller Pick-up roller Separation roller Transport Inspect and clean every 350K.

  • Page 639: Multi-Folding Unit Fd5000 (D454)

    PM Tables Multi-Folding Unit FD5000 (D454) Part PM Visit Notes Rollers (drive, idle rollers) Alcohol, clean cloth Anti-static brush Shafts Lubricate with silicone oil if noisy. Sensors Blower brush Positioning roller Inspect for scratches or nicks Fold rollers (1st, 2nd, 3rd) Alcohol, clean cloth Crease rollers (drive, idle roller) Ring Binder (D392)

  • Page 640: Punch B702

    2. Appendix: PM Tables 2000/3000-Sheet Finishers D373/D374 300K 2400K 3000K 4000K Note Covers Alcohol or water, dry cloth Drive Rollers Damp cloth, dry cloth Idle Rollers Damp cloth, dry cloth Anti-Static Dry cloth Brush Sensors Blower brush Print an SMC report with SP5990. Corner Replace the unit if the staple count is Stapler...

  • Page 641: 3000-Sheet Finisher B830

    PM Tables 120K 180K Note Driver Rollers Damp clean cloth. Idle Rollers Damp clean cloth. Discharge Brush Damp clean cloth. Sensors Blower brush. 3000-Sheet Finisher B830 350K 700K 1050K Note FINISHER Driver rollers Alcohol Idle rollers Alcohol Discharge brush Alcohol Shaft Bearings Lubricate with silicone oil if noisy.
  • Page 642 2. Appendix: PM Tables 60 K As Needed Note Drive rollers Dry cloth Idle rollers Dry cloth Feed belt Separation roller Pick-up roller Sensors Blower brush. Drive gears Lubricate with a very small amount of G501.

  • Page 643: Lubrication Points

    Lubrication Points Lubrication Points OPC, ITB Replacement Be sure to apply Lubricant Powder B1329700 before re-installing the drum [A] or ITB [B]. For more, please refer to "Replacement and Adjustment".

  • Page 644: Fusing Unit

    2. Appendix: PM Tables Fusing Unit Lubricate gears [2] and [5] at every 150K. Lubrication applied to these gears will lubricate the other gears during fusing unit operation.
  • Page 645 Lubrication Points Lubricate all bearings after replacement of the hot roller, pressure roller, and/or heating roller.

  • Page 646: Development Unit

    2. Appendix: PM Tables Development Unit 1. Points [A] and [B] are the lubrication points on the development unit. 2. Apply a thin layer of Grease KS660B around the surface at [A] as shown.
  • Page 647 Lubrication Points 3. Apply a thin layer of Grease KS660B around the surface at [B] as shown.
  • Page 648 2. Appendix: PM Tables...

  • Page 649: Appendix: Service Call Conditions

    3. Appendix: Service Call Conditions Service Call Tables SC Codes Group 1: Scanning Exposure lamp error SC101 The white level peak did not reach the prescribed threshold when the white plate was scanned. • Dirty optics • Dirty white plate •...
  • Page 650 3. Appendix: Service Call Conditions • Scanner motor harness loose, broken, defective • Scanner motor defective • Scanner HP sensor disconnected, defective • SIOB defective Black level detection error SC141 During AGC the value for black level was not within ±3 of the prescribed value. •...
  • Page 651 Service Call Tables An error occurred when the ASIC executed a self-diagnostic report on the BICU. SC161-1 • Defective BICU • Defective connection between BICU and SBU The machine detects an error during an access to the Ri. SC161-2 • Defective BICU board The IPU fails to configure or initialize the DRAM.
  • Page 652 3. Appendix: Service Call Conditions Scanner fan lock: right fan SC182 The fan located on the right side of the exposure unit is not rotating. • Check the fan connections • Fan defective • Check SBU connection • Check SIOB connection •...

  • Page 653: Sc Codes Group 2: Exposure

    Service Call Tables CIS white level error The shading data peak detected from the CIS is abnormal. SC188 • CIS defective • Make sure CN210 and CN220 are connected firmly. • Replace the CIS. CIS gray balance adjustment error The adjustment error occurs during the test after adjusting the gray balance. •...
  • Page 654 3. Appendix: Service Call Conditions • Harness to polygon motor drive board disconnected, defective • Polygon motor defective • Polygon motor drive board defective • Polygon motor defective. Polygon motor error: OFF timeout SC203 The polygon mirror motor does leave the READY status within 3 seconds after the polygon motor switches off.
  • Page 655 Service Call Tables Laser synchronization detector error: K leading edge: LD0 While the polygon motor is rotating normally, no synchronizing detection signal is SC220 output for LD0 black, or leading edge, even after the laser diode has been firing for 2 sec.
  • Page 656 3. Appendix: Service Call Conditions Laser synchronization detector error: Y leading edge (not LD0) SC223 While the polygon motor is rotating normally, no synchronizing detection signal is output for yellow, leading edge for any LD other than LD0. • Harness between the laser synchronizing detector and I/F unit is disconnected, defective •...
  • Page 657 Service Call Tables Laser synchronization detector error: C leading edge: LD0 SC226 While the polygon motor is rotating normally, no synchronizing detection signal is output for LD0 cyan, leading edge. • Harness between the laser synchronizing detector and I/F unit is disconnected, defective •...
  • Page 658 3. Appendix: Service Call Conditions • Harness between the VBCU and LDB unit disconnected, loose, or defective. • LD unit defective • IPU defective • Controller board disconnected, defective • HDD defective FGATE error: Feedback remains HIGH for Y write SC232 After the start of timing to create the yellow image, the PFGATE register of the GAVD did not assert.
  • Page 659 Service Call Tables FGATE error: Feedback remains LOW for M write SC235 After the start of timing to create the magenta image, the PFGATE register of the GAVD does not assert. • Harness between the VBCU and LDB unit disconnected, loose, or defective. •...
  • Page 660 3. Appendix: Service Call Conditions An error occurred at the LD error terminal of the K, Y, M, or C LD driver after initialization of the LD because the power to the LD was higher or lower than the prescribed limit. •...

  • Page 661: Sc Codes Group 3: Image Development - 1

    Service Call Tables Skew control upper lower limit: C SC272 The pulse total for Cyan skew control is not within the prescribed range. • ITB not installed correctly. • ITB defective • Optical unit installed incorrectly • Optical unit defective MUSIC Continuous Failure SC285 The MUSIC adjustment failed after four attempts.
  • Page 662 3. Appendix: Service Call Conditions • Disconnect the high voltage cable from Terminal C of the multiple high-voltage supply board. • Attach a voltmeter to the terminal. • If there is no output from the terminal, replace the high voltage power supply. -or- •...
  • Page 663 Service Call Tables • Make sure that the settings of SP2202 are at the defaults. • Check harness connections between charge roller and transfer power pack. • Defective charge roller • Defective power pack SC316 Drum charge error: K SC317 Drum charge error: M SC318 Drum charge error: C...
  • Page 664 3. Appendix: Service Call Conditions 1. Disconnect the high voltage cable from Terminal B of the high-voltage supply board. 2. Attach a voltmeter to the terminal. 3. If there is no output from the terminal, replace the high voltage power supply. -or- 1.
  • Page 665 Service Call Tables 1. Open the front door. 2. Pull out the film seal from the black, magenta, cyan, or yellow developer bottle. 3. Do the correct SP for the affected color: • SP3801 003 to initialize the TD sensor for K. •...
  • Page 666 3. Appendix: Service Call Conditions • Toner end sensor cleaning spring broken, mechanism defective • Toner end sensor loose, broken, or defective • Replace toner supply unit Toner Supply Error 2: M The machine detected 10 times that the amount of toner applied to create the magenta ID sensor pattern on the drum between sheets (SP3101-2 ID Pattern Display - Applied SC357 M) was less than the minimum threshold setting (0.0 mg/cm...
  • Page 667 Service Call Tables SC360 TD sensor (Vt high) error: K SC361 TD sensor (Vt high) error: M SC362 TD sensor (Vt high) error: C SC363 TD sensor (Vt high) error: Y The Vt value of the black, magenta, cyan, or yellow TD sensor exceeds 0.5V for 10 counts.

  • Page 668: Sc Codes Group 4: Image Development - 2

    3. Appendix: Service Call Conditions During TD sensor initialization with SP3801, the output value of the black, magenta, cyan, or yellow TD sensor is not within the range of 2.5±0.2V TD harness sensor disconnected, loose or defective Harness between TD sensor and drawer disconnected, defective •...
  • Page 669 Service Call Tables ID Sensor Pattern Maximum Coverage Error 1: K The amount of toner applied to create the black ID sensor pattern between sheets SC402 (SP3101-1 ID Pattern Display - Applied: K) exceeded the maximum threshold of 0.3 mg/cm due to an over supply of black toner.
  • Page 670 3. Appendix: Service Call Conditions ID Sensor Pattern Minimum Coverage Error 2: M The machine detected 10 times that the amount of toner applied to create the magenta ID sensor pattern on the drum between sheets (SP3101-2 ID Pattern Display - Applied SC407 M) was less than the minimum threshold setting (0.2 mg/cm ).
  • Page 671 Service Call Tables SC413 ID sensor error: Development γ Y Development gamma for black, magenta, cyan, or yellow is not within range (0.3 to 6.0). Process control halts when this SC is issued. • Toner density abnormal. Refer to the image troubleshooting section in Section 4 of the Venus-C1 B132 Service Manual (Self-Check Error Codes 55 to 59, 61).
  • Page 672 3. Appendix: Service Call Conditions LED error during Vsg adjustment PWM value: Ifsg>3000 This means one or more of the following sensors is not functioning correctly: • ITB encoder sensor SC418 • ID sensor • MUSIC sensors • ID sensor dirty •...
  • Page 673 Service Call Tables SC427 Potential sensor error 8: Vl adjustment Y Vpl could not be adjusted to within ±5V of the target Vpl after exposure of the ID sensor patterns. • Drum worn • LD unit dirty • Poor drum ground connection SC432 Potential sensor error 1: Vr K SC433...
  • Page 674 3. Appendix: Service Call Conditions The VdHome reading, the first step of the process control self-check, detected that the development potential of the unexposed areas of the drum are not within the prescribed range (-500 to -800) • Potential sensor dirty •...
  • Page 675 Service Call Tables ITB lift motor error The state of the ITB lift sensor does not change its state (switching from off to on or vice versa), even after the ITB lift motor starts rotating. SC446 • ITB lift sensor dirty, disconnected, defective •...
  • Page 676 3. Appendix: Service Call Conditions PTR motor error The lock signal from the paper transfer motor was not detected within 1 sec. after the motor switched on. • Motor disconnected SC455 • PTR shaft locked, needs cleaning, blocked by obstruction •...
  • Page 677 Service Call Tables SC480 Drum cleaning motor error: K SC481 Drum cleaning motor error: M SC482 Drum cleaning motor error: C SC483 Drum cleaning motor error: Y The drum cleaning motor failed to switch on (motor lock), or failed to reach the required speed within the prescribed time.
  • Page 678 3. Appendix: Service Call Conditions MUSIC sensor error One or more of the MUSIC sensors is not functioning normally. SC490 • MUSIC sensor harness loose, broken, defective • Sensor defective ITB encoder sensor error The ITB encoder sensor that reads the encoded strip on the ITB is not functioning properly.

  • Page 679: Sc Codes Group 5: Paper Feed

    Service Call Tables Temperature and humidity sensor error: Toner Bottle The thermistor output of the temperature and humidity sensor below the used toner bottle was not within the prescribed range (0.5V to 4.2V) SC498 • Temperature and humidity sensor harness disconnected, loose, defective •...
  • Page 680 3. Appendix: Service Call Conditions Tray 2 (paper cassette) feed error (Japan Only) The lift sensor is not activated within 10 seconds after the tray lift motor starts lifting the bottom plate. When the tray lowers, the tray lift sensor does not go off within 1.5 sec. SC502 The lower limit sensor of the tandem tray does not detect the lower limit within 10 sec.
  • Page 681 Service Call Tables Tandem tray rear fence motor error The return sensor does not switch on within 10 sec. after the rear fence motor switches The HP sensor does not switch on 10 sec. after the rear fence motor switches on. The HP sensor and return sensor switch on at the same time.
  • Page 682 3. Appendix: Service Call Conditions Duplex jogger motor error 1 When the jogger fence moves to the home position, the jogger fence HP sensor does not switch on even after the jogger motor has moved the jogger fence 153.5 mm. •...
  • Page 683 Service Call Tables Fusing unit exit fan error The VBCU did not receive the lock signal 5 seconds after the fusing unit fan switches SC530 • Fan harness disconnected or damaged • Fan blocked by an obstruction • Fan damaged Fusing fan error: Front The lock signal remained HIGH for 5 sec.
  • Page 684 3. Appendix: Service Call Conditions Fusing exit fan error The machine detected a fan lock signal 5 times at 1 sec. intervals. This indicates that the fan is not operating and the machine stops. SC533-1 • Fan connection loose, broken, defective •...
  • Page 685 Service Call Tables Fusing/exit motor error Motor operation was detected abnormal at power on. SC540 • Check inside the fusing unit for any obstructions • Motor harness loose, broken, defective • Motor or its driver board defective Heating roller thermistor (center) error 1 The "floating"...
  • Page 686 3. Appendix: Service Call Conditions Lamp remains on After hot roller reaches warm-up temperature, the center fusing lamps in the heating roller remained on at full capacity after reaching the warm-up temperature while the hot roller was not rotating. SC545 •...
  • Page 687 Service Call Tables Heating roller thermistor 3 (side): hardware error The thermistor detected a temperature over 260°C. SC550 • Do SP5810 to cancel the SC fusing code. • TRIAC short, AC drive board defective • VBCU defective Pressure roller thermistor error 1 The temperature measured by the pressure roller thermistor did not reach 0°C after 10 attempts.
  • Page 688 3. Appendix: Service Call Conditions Pressure roller thermistor (hardware) error The thermistor detected a temperature over 230°C. SC554 • Do SP5810 to cancel the SC fusing code • TRIAC short, AC drive board defective • VBCU defective Pressure roller fusing lamp remains on After hot roller reaches warm-up temperature, the pressure roller fusing lamp remained for 300 sec.
  • Page 689 Service Call Tables Heating roller non-contact thermistor error 1 The temperature measured by the heating roller thermistor (non-contact) on the end of the heating roller did not reach the prescribed warm-up temperature within 1 sec. SC561 • Loose, broken, damaged connector •...
  • Page 690 3. Appendix: Service Call Conditions Heating roller fusing lamp on error After fusing belt reached warm-up temperature, the heating roller fusing lamp remained on for 20 sec. while the hot roller was not rotating. SC565 • Do SP5810 to cancel the SC fusing code. •...
  • Page 691 Service Call Tables Ozone exhaust fan (FC) error The fan of the middle ozone filter box not operating correctly. SC571 • Fan harness loose, broken, defective • Fan overload due to physical obstruction • Fan motor defective Ozone exhaust fan (K) error The fan of the lower ozone filter box not operating correctly.

  • Page 692: Sc Codes Group 6: Device Communication

    3. Appendix: Service Call Conditions Tray 1 lift motor error An error was detected in the operation of the lift motor for Tray 1 (tandem tray). SC599 • Motor harness loose, broken, defective • Motor overload due to an obstruction •...
  • Page 693 Service Call Tables PFB communication error Communication between the VBCU and PFB was interrupted. (Communication status is monitored at 30 ms intervals.) SC622 • Connection cable between the VBCU and PFB is disconnected, defective • VBCU defective • PFB defective Mailbox-to-copier communication error Communication between the mailbox and copier is interrupted.
  • Page 694 3. Appendix: Service Call Conditions VBCU-DTMB (DMC2) communication error Communication between the VBCU and DMC (sub) was interrupted. An ACK/NAK signal was not received within 100 ms after a data frame was sent and three retries failed. SC626 • Check the DTMB harness connections at the DTMB and VBCU •...

  • Page 695: Sc Codes Group 7: Peripherals

    Service Call Tables There was no response to a frame sent from the controller board to the engine. • Cycle the machine off/on. SC670 Engine start failure The engine did not respond within 30s after power on, or the engine went down suddenly at power on or during warm up because a communication reset occurred between the VBCU and the controller.
  • Page 696 3. Appendix: Service Call Conditions ADF bottom plate lift motor The bottom plate HP sensor did not detect the home position of the bottom plate after SC705 the bottom plate lift motor switches on and lowers the bottom plate. The bottom plate position sensor does not detect the position of the plate after the lift motor switches on and raises the bottom plate.
  • Page 697 Service Call Tables Finisher feed-out motor (B830) The stack feed-out belt HP sensor does not activate within the specified time after the stack feed-out belt motor turns on. The 1st detection failure causes a jam error, and the 2nd failure causes this SC code. SC723 •...
  • Page 698 3. Appendix: Service Call Conditions Shift jogger motor 2 error (D373/D374) The side fences do not retract within the prescribed time after the shift jogger motor switches on. The 1st detection failure causes a jam error, and the 2nd failure causes this SC code.
  • Page 699 Service Call Tables Upper Transport Motor Error (Proof Tray): B830 No encoder pulse signal is detected for the upper transport motor within 600 ms. The 1st failure causes this SC code. • Upper transport motor disconnected, defective SC731 • Finisher connection to upper transport motor loose, defective •...
  • Page 700 3. Appendix: Service Call Conditions Staple Junction Gate Motor Error: B830 The staple tray junction gate HP sensor did not detect the gate at the home position within 200 ms after two attempts. -or- SC735 The HP sensor twice detected the gate at the home position for more than 200 ms after it was supposed to open.
  • Page 701 Service Call Tables Pre-Stack Junction Gate Release Motor Error: B830 The pre-stack junction gate release HP sensor did not detect the gate at the home position within 200 ms after two attempts. -or- SC738 The HP sensor twice detected the gate at the home position for more than 200 ms after it was supposed to open.
  • Page 702 3. Appendix: Service Call Conditions Booklet stapler motor error 1 (D373) The front stapler unit saddle-stitch motor does not start operation within the specified time. The 1st detection failure causes a jam error, and the 2nd failure causes this SC SC743 code.
  • Page 703 Service Call Tables If the motor is operating • Front stack plate HP sensor harness loose, broken, defective • Front stack plate HP sensor defective If the motor is not operating: • Motor blocked by an obstruction • Motor harness loose, broken, defective •...
  • Page 704 3. Appendix: Service Call Conditions If the motor is operating • Rear stack plate HP sensor harness loose, broken, defective • Rear stack plate HP sensor defective If the motor is not operating: • Motor blocked by an obstruction • Motor harness loose, broken, defective •...
  • Page 705 Service Call Tables Stacking Roller Drag Motor Error (D373/D374, B830) The stacking roller drag motor did not turn on. SC754 • Motor harness loose, broken, defective • Motor defective • Finisher control board defective Shift Motor Error: 3K Finisher (D373/D374, B830) The shift tray half-turn sensors: SC755 Failed twice to detect the shift tray at the home position at the specified time.
  • Page 706 3. Appendix: Service Call Conditions Finisher folder plate motor error (D373) The folder plate moves but is not detected at the home position within the specified time. The 1st detection failure causes a jam error, and the 2nd failure causes this SC code.
  • Page 707 Service Call Tables Clamp Roller Retraction Motor (D373) The clamp roller did not return to the home position within the specified time. • Clamp roller mechanism overloaded due to an obstruction • Clamp roller HP sensor connector loose, broken, defective SC766 •...
  • Page 708 3. Appendix: Service Call Conditions Cover Interposer Lift Motor 2 Error In the second tray: • The upper limit sensor did not detect the bottom plate within the specified time SC771 after the lift motor switched on to lift the bottom plate. •...
  • Page 709 Service Call Tables • The pick-up motor, pick-up roller HP sensor harnesses, connectors were loose, broken, defective • Pick-up motor overload due to an obstruction • Pick-up motor defective • Pick-up roller HP sensor defective Jogger Top Fence Motor: 3K Finisher B830 The top fence HP sensor detected that: SC775 The top fence did not arrive at the home position within the specified number of pulses.
  • Page 710 3. Appendix: Service Call Conditions If the jogger bottom fence motor is operating: • Bottom fence HP sensor harness loose, broken, defective • Bottom fence HP sensor defective If the jogger bottom fence motor is not operating: • Motor blocked by an obstruction •...
  • Page 711 Service Call Tables Entrance JG Motor Multi Folder (D454) The entrance junction gate HP sensor did not detect the entrance junction gate at (or out of) its home position. The 1st occurrence causes a jam, and the 2nd occurrence causes this SC code. SC778-4 •...
  • Page 712 3. Appendix: Service Call Conditions Z-Fold Lower Stopper Motor Error Japan Only The lower stopper failed to leave the home position with the specified number of motor pulses. Note: The 1st detection failure causes a jam error, and the 2nd failure causes this SC SC781 code.
  • Page 713 Service Call Tables 3rd Stopper Motor Error Multi Folder (D454) The 3rd stopper HP sensor did not detect the 3rd stopper in (or out of) its home position within the prescribed time. The 1st occurrence causes a jam, and the 2nd occurrence causes this SC code.
  • Page 714 3. Appendix: Service Call Conditions Reg. Roller Transport Motor Error Multi Folder (D454) The motor drive PCB detected an error at the motor. SC783-7 • Motor harness or connector loose, broken, defective • Motor or motor drive board defective Dynamic Roller Lift Motor Error Multi Folder (D454) The dynamic roller HP sensor did not detect the dynamic roller in (or out of) its home position within the prescribed time.
  • Page 715 Service Call Tables Fold Plate Motor Error Multi Folder (D454) The fold plate HP sensor did not detect the fold plate in (or out of) its home position within the prescribed time. The 1st occurrence causes a jam, and the 2nd occurrence causes this SC code.
  • Page 716 3. Appendix: Service Call Conditions FM2 Direct-Send JG Motor Multi Folder (D454) The direct-send JG HP sensor did not detect the direct-send JG in (or out of) its home position within the prescribed time. The 1st occurrence causes a jam, and the 2nd occurrence causes this SC code.
  • Page 717 Service Call Tables Z-Fold Timing Sensor Adjustment Error 2 Japan Only The output voltage light emitted from the sensor changed, but the return input was not sufficient to attain V0. SC785 • Sensor, mirror dirty from paper dust, other particles •...
  • Page 718 3. Appendix: Service Call Conditions Pre-punch side fence HP error Detected at HP after the time prescribed to leave the HP had elapsed (more than 400 pulses) (1st detection, jam, 2nd detection, SC error) -or- Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 600 pulses) (1st detection, jam, 2nd detection, SC error) SC 792-2 •...
  • Page 719 Service Call Tables Punch defective One or more of the following occurred: • Punch unit not detected at initialization. • No motor rotation detected at HP at 30 ms after the DC motor turned on • No encoder pulse detected at HP at 5 ms after the DC motor turned on •...
  • Page 720 3. Appendix: Service Call Conditions Jogger fence 1 error Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) -or- Detected at HP after the time prescribed to leave the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) SC792-6 •...
  • Page 721 Service Call Tables Stack tamper HP error Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) -or- Detected at HP after the time prescribed to leave the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) SC792-8 •...
  • Page 722 3. Appendix: Service Call Conditions Binder unit runout error Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) -or- Detected at HP after the time prescribed to leave the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) SC792-10 •...
  • Page 723 Service Call Tables Pre-bind jogger shutter error Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) -or- Detected at HP after the time prescribed to leave the HP had elapsed (more than 400 ms) (1st detection, jam, 2nd detection, SC error) SC792-13 •...
  • Page 724 3. Appendix: Service Call Conditions Timing sensor interval error The bind timing sensor (S702) remained ON or OFF longer than the prescribed time (1500 ms) during initialization or ring binding (1st detection: jam, 2nd detection: SC error) SC792-15 • Clamp unit motor (M701) connector loose, broken, defective •...
  • Page 725 Service Call Tables Spine alignment error During pin alignment operation, the pin did not reach the up position or return to the home position with the prescribed time (400 ms), and one retry failed within the same time limit. • Alignment pin motor (M602) connector loose, broken, defective •...
  • Page 726 3. Appendix: Service Call Conditions Output belt 1 HP error Detected at HP after the time prescribed to leave the HP had elapsed (more than 200 pulses) (1st detection, jam, 2nd detection, SC error) -or- Not detected at HP after the time prescribed to arrive at the HP had elapsed (more than 2125 pulses) (1st detection, jam, 2nd detection, SC error) SC792-20 •...
  • Page 727 Service Call Tables Stacker error Although the stacker was full at the start and end of stacker operation with the stacker full (stacker sensors ON together), no documents were detected (also when documents were leaning) -or- Although the stacker was detected full with the stacker stopped, no documents were detected within 2 sec.

  • Page 728: Sc Codes Group 8: Overall System

    3. Appendix: Service Call Conditions SC Codes Group 8: Overall System Energy save I/O subsystem error An error was detected in the signal from the ASIC (controller board) which controls the STR (Suspend to RAM) function. Note: STR is a feature of this machine that minimizes energy consumption while the machine is in the energy saver mode.
  • Page 729 Service Call Tables Fatal kernel error Due to a control error, a RAM overflow occurred during system processing. One of the following messages was displayed on the operation panel. • System program defective • Controller board defective • Optional board defective •...
  • Page 730 3. Appendix: Service Call Conditions 0008 Self-diagnostic Error: CPU: System Call Exception 0612 Self-diagnostic Error: CPU: ASIC Interrupt Error • System program defective • Controller board defective SC 820 • Optional board defective • Replace controller firmware Note: For more details about this SC code error, execute SP5990 to print an SMC report so you can read the error code.
  • Page 731 Service Call Tables Wireless LAN Error 2 The board that holds the wireless LAN card (Bluetooth) could be accessed, but the SC854 wireless LAN card could not be accessed while the machine was operating. • Wireless LAN card has been removed. Wireless LAN Error 3 An error was detected for the wireless LAN card (802.11b or Bluetooth).
  • Page 732 3. Appendix: Service Call Conditions NVRAM Read Error NVRAM data conversion failed (mismatch with nvram.conf) • Replace the NVRAM NVRAM Before Replace Error DFU. May occur during development. • Turn the machine power off/on several times. • Replace the controller board. Other Error An unexpected error occurred while data was being converted.
  • Page 733 Service Call Tables HDD startup error at power on HDD is connected but a driver error is detected, or the driver did not respond with the status of the HDD within 30 s. SC860 • HDD is not initialized • Level data is corrupted •...
  • Page 734 3. Appendix: Service Call Conditions SD card error 1: Confirmation The machine detected an electronic license error in the application on the SD card in the controller slot immediately after the machine was turned on. Note: SC866 • The program on the SD card contains electronic confirmation license data. •...
  • Page 735 Service Call Tables Address book data error The address book data cannot be read from the HDD or SD card where it is stored, or the data read from the media is defective. • Cycle the machine off/on. • Software defective. SC870 •...
  • Page 736 3. Appendix: Service Call Conditions Delete All error 1: HDD A data error was detected for the HDD/NVRAM after the Delete All option was used. Note: The source of this error is the Data Overwrite Security Unit running from an SD card.
  • Page 737 Service Call Tables Log data errors Log data error 1 An error was detected in the handling of the log data at power on or 876-1 during machine operation. This can be caused by switching the machine off while it is operating. •...
  • Page 738 3. Appendix: Service Call Conditions Data Overwrite Security SD card error An error occurred, preventing successful execution of the Data Overwrite Security function, even though it has been set up and enabled. • DOS card is not inserted completely into the SD card slot •...

  • Page 739: Sc Codes Group 9: Miscellaneous

    Service Call Tables Software error A software error occurred in the GW controller. SC899 • Cycle the machine off/on • Update controller firmware • Controller board defective SC Codes Group 9: Miscellaneous Electrical total counter error SC900 The total counter contains data that is not a number. •...
  • Page 740 3. Appendix: Service Call Conditions Printer Error 2: Font error When the printer application started, the specified font could not be found on the SD card. SC921 • The specified font is not on the SD card • SD card data corrupted Net File function error *GW The NetFile file management on the HDD cannot be used, or a NetFile management file is corrupted and operation cannot continue.
  • Page 741 Service Call Tables (-13) Device file does not exist Recovery from SC 925 Procedure 1 If the machine shows SC codes for HDD errors (SC860 to SC865) with SC 925, do the recovery procedures for SC860 to SC865. Procedure 2 1.
  • Page 742 3. Appendix: Service Call Conditions Software error 1 An unexpected operation was encountered by the software. • Software crash, reboot the machine • If the HDDs have just been replaced, be sure to download the stamp data (SP SC990 5853). •...
  • Page 743 Service Call Tables Application selection error 1 An application did not start after pressing the appropriate key on the operation panel. SC997 • Software bug (change the firmware for the application that failed) • A RAM or DIMM option required by the application is not installed or not installed correctly.
  • Page 744 3. Appendix: Service Call Conditions The address book in the hard • Data corruption disk is accessed. An error is • Defective hard disk detected in the address book • Defective software data; address book data is not read; or data is not written into the address book.
  • Page 745 4. Appendix: Service Program Mode Tables Service Program Mode Notation What it means Example: [–9 to +9/0.1 mm] The default setting can be adjusted in 0.1mm steps in the range ±9. [range/step] Note: The default setting for each SP mode is shown on the screen in the "Initial" box immediately below the entry box.

  • Page 746: Group 1000

    4. Appendix: Service Program Mode Tables Group 1000 Lead Edge Reg Adjusts the printing leading edge registration using the trimming area pattern (SP2109-2, Pattern No. 10). [–9 to +9/ 0.1 mm] Specification: 3 ±2mm 1002 Fine Adj LEdge (Thick) Fine adjusts leading edge registration for thick paper (Thick 2, Thick 3). [–9 to +9/ 0.1 mm] 1 Thick 2 Thick 2: 164 to 249.9 g/m...
  • Page 747 Group 1000 Reg Buckle Adj Registration Buckle Adjustment. Adjusts the registration motor timing. This timing determines the amount of paper buckle at registration. (A higher setting causes more buckling.) 1 Trays & LCT 2 Dupx Tray [–9 to +9/1 mm] 3 Bypass Tray Reg Buckle Adj (Thick) Registration Buckle Adjustment (Thick Paper)
  • Page 748 4. Appendix: Service Program Mode Tables Sets the length of time the paper is force pre-fed and stopped at the registration roller for normal speed and half-speed. 1 Half Speed 2 [-3 to +3/ 0 /0.1 2 Half Speed 1 [-3 to +3/ -0.6 /0.1 PreFeed Time Adj Sets the length of time the paper is force pre-fed and stopped at the registration roller for each...
  • Page 749 Group 1000 8 Y Dev Motor: Norm2 9 K Drum CL Mtr: Norm2 10 M Drum CL Mtr: Norm2 11 C Drum CL Mtr: Norm2 12 Y Drum CL Mtr: Norm2 13 ITB Motor: Norm2 14 PTR Motor: Norm2 15 Fusing Motor: Norm2 1011 Motor Adj.: Norm 1 DFU These SP codes are used to adjust the speed of the motors for Normal speed 1..
  • Page 750 4. Appendix: Service Program Mode Tables 5 K Dev Motor 6 M Dev Motor 7 C Dev Motor 8 Y Dev Motor 9 K Drum CL Mtr 10 M Drum CL Mtr 11 C Drum CL Mtr 12 Y Drum CL Mtr 13 ITB Motor 14 PTR Motor 15 Fusing Motor...
  • Page 751 Group 1000 1105 Hot Htg Press Roll Temp DFU [140 to 200/ 170 / 1 deg.] 1 Htg Roll Ctr:Reload 2 Htg Roll Ctr:Idle:Reload 3 Htg Roll Ctr:Wait:Norm 4 Htg Roll Ctr:Wait:Low 5 Htg Roll Ctr:Wait:High 6 Htg Roll Ctr:1-S:Norm1:Normal 7 Htg Roll Ctr:1-S:Norm1:high adhesion 8 Htg Roll Ctr:1-S:Norm2:Normal 9 Htg Roll Ctr:1-S:Norm2:high adhesion...
  • Page 752 4. Appendix: Service Program Mode Tables 35 Htg Roll End:Wait:Low:Adj 36 Htg Roll End:Wait:High:Adj 37 Htg Roll End:Feed:Adj 38 Press Roll:Reload 39 Press Roll:Idle:Reload 40 Press Roll:Wait:Norm 41 Press Roll:Wait:Low 42 Press Roll:Wait:High 43 Press Roll:1-S:Norm1 44 Press Roll:1-S:Norm2 45 Press Roll:1-S:Trace 46 Press Roll:1-S:Mid Thk 47 Press Roll:1-S:Thk1 48 Press Roll:Thk2...
  • Page 753 Group 1000 These SP codes control the temperature control of the hot roller and display the temperatures of the hot roller, pressure roller, heating roller, and heating roller lamps. Displays the temperature in centigrade of the fusing lamp 2 Htg Roll Ctr Temp (center) in the heating roller.
  • Page 754 4. Appendix: Service Program Mode Tables 19 Press Temp:Thk1 20 Press Temp:Thk2 21 Press Temp:Thk3 22 Press Temp:OHP 25 Idle:Reload:Time 26 Idle:Wait/Time,Low 27 Ready:Feed:Time 28 Press:Time 29 Idle:End:Time 35 Idle:Wait:Time,High 36 Low Temp Reload Time Extend 37 Extend Start Time Allowed: Line Feed 1109 High Adhesion Mode [*0:Normal]...
  • Page 755 Group 1000 12 Large Size:1-S: 2nd Small Size: Ctrl Time 2 1111 Measure Mode Nip Width Measurement Setting Mode Determines whether the nip at the hot roller and 1 Nip Width:Execute pressure roller is calibrated. Touch [Execute]. Determines the down time of the fusing/exit motor in the fusing nip band calibration mode.
  • Page 756 4. Appendix: Service Program Mode Tables 1159 Fusing SC Settings These SP codes determine whether the fusing unit SC codes are displayed. This SP determines whether the machine stops and displays an SC if three consecutive jams occur in the fusing unit. [0 to 1/0/1] 1 SC On:1/Off:0 for 3 Jams 0: Disable.
  • Page 757 Group 1000 10 Down Temp: HiTemp 1: 1st CPM 11 Down Temp: HiTemp 1: 2nd CPM 12 Down Temp: HiTemp 1: 3rd CPM 13 Down Temp: HiTemp 2: 1st CPM Down Judgment Temp 14 Down Temp: HiTemp 2: 2nd CPM 15 Down Temp: HiTemp 2: 3rd CPM 16 Determine CPM Interval 1202...
  • Page 758 4. Appendix: Service Program Mode Tables 3 Tray 3 4 Tray 4 Japan Only 5 Bypass Tray 6 LCT B473 7 Wide LCT D359 Double-Feed Detect These SP settings switch the on/off the double-feed detect function. [0 to 1/1] 0: Enable, 1: Disable Two sensors, one mounted above and one below the paper at the registration rollers, detect the opacity of the first sheet and compares this reading for every subsequent sheet.
  • Page 759 Group 1000 Thk1 [-3 to +3/ -0.2 / 0.1%] Thk2 [-3 to +3/ -0.6 / 0.1%] Thk3 PTR Speed Adj SPs 011 to 016 adjust the speed of the PTR for different paper thicknesses. Thin [-3 to +3/ 0 / 0.1%] Norm1 Norm2 Mid Thk...
  • Page 760 4. Appendix: Service Program Mode Tables 1903 Thick Mode (Re-Pickup) 1 Tray 2 (0:Off 1:On) 2 Tray 2 (0:Off 1:On) 3 Tray 3 (0:Off 1:On) 4 Tray 4 (0:Off 1:On) 5 Bypass (0:Off 1:On) 1905 Bypass Feed Restart 1 0:Timer 1:[Start] 2 Timer: 0:1s 1:2s 2:3s 1906 PType Det Light Amt...
  • Page 761 Group 1000 1921 WideLCT Fan time – Start Time 1922 WideLCT Fan ON/OFF 1923 Wide LCT Pickup Assist [*0: Auto Select] [1: Force On] [2: Force Off] 1924 Adj Start Timing: Paper Type Dbl Feed 1 Line Speed 1 2 Line Speed 2 1925 Adj Value: Paper Type Dbl Feed 1 Main Tray/LCT...

  • Page 762: Group 2000

    4. Appendix: Service Program Mode Tables Group 2000 2101 Reg Col Interval Color Interval Registration Adjustment. Use these SPs to correct problems with color registration. Color registration problems can be detected by checking the results of 2901 002 Pattern 1. Before doing these adjustments, try to solve the problem by doing SP2111.
  • Page 763 Group 2000 32 Y Diff:Main 33 M Diff:Main/Sub 34 C Diff:Main/Sub 35 Y Diff:Main/Sub 40 M Diff:Sub 41 C Diff:Sub 42 Y Diff:Sub 43 M Diff:Sub D Motor 44 C Diff:Sub D Motor 45 Y Diff:Sub D Motor 60 Spd Diff Offset:K Main 61 Spd Diff Offset:M Main 62 Spd Diff Offset:C Main 63 Spd Diff Offset:Y Main...
  • Page 764 4. Appendix: Service Program Mode Tables 2103 Prt Erase Margin Adjusts the white space at the leading edge. This adjustment can be done for each paper source (Tray 1, Tray 2, etc.) 1 LEdge:Tray 1 2 Adj TEdge Margin 3 Adj Left Margin 4 Adj Right Margin 5 TEdge Margin:Tray1 6 TEdge Margin:Tray2...
  • Page 765 Group 2000 11 Skew Corr Total M 12 Skew Corr Total C 13 Skew Corr Total Y 2105 LD Syn PM Adj DFU LD Pulse Modulation Synchronization Adjustment Raises the pulse modulation for the LD0 beam of K. 1 Bk1 2 M1 3 C1 4 Y1...
  • Page 766 4. Appendix: Service Program Mode Tables 1 Bk [0 to 1/0] 0: Off. Color prints 1: On. Color does not print 2109 Test Pattern Write Test Pattern. Some of these test patterns are used for copy image adjustments but most are used primarily for design testing.
  • Page 767 Group 2000 Horizontal Cross-Stitch Crop Marks Vertical Belt Checkered Flag 20 mm Grid Horizontal Grayscale Horizontal Grayscale-White Stripes Selects test pattern color: [0 to 4/ 1 / 1] 0: All 4 Col Select:All C M Y 1: All Colors 2: Cyan 3: Magenta 4: Yellow 5 Density:K...
  • Page 768 4. Appendix: Service Program Mode Tables 20 Gray Density 10 [0 to 15/1] 21 Gray Density 11 [0 to 15/1] 22 Gray Density 12 [0 to 15/1] 23 Gray Density 13 [0 to 15/1] 24 Gray Density 14 [0 to 15/1] 25 Gray Density 15 [0 to 15/1] 2110 Force Tnr Cycle...
  • Page 769 Group 2000 Mag Point Adj Magnification Point Adjustment. Corrects the difference in magnification for each color in the left and right direction. [-4 to +4/0/1] Do SP2109 002 and print Pattern 1 on A3 size paper. Examine the pattern with a scaled loupe. For every 50 μm adjust the setting in the left or right direction.
  • Page 770 4. Appendix: Service Program Mode Tables 61 – 75 Y Area 1 to 15 2153 MUSIC Settings DFU These SPs determine how MUSIC executes. In the settings below 0: On, 1:Off. Sets MUSIC to execute automatically. 1 Auto Execute [0 to 1/1] Sets MUSIC to execute after completion of the process control self-check.
  • Page 771 Group 2000 52 Add Y Weight 2154 Music Settings 2 DFU These SP settings switch off feedback during MUSIC for the elements listed below. 1 Feed Back mode 2 Sensor Light 1 3 Sensor Light 2 4 Sensor Light 3 5 AutoLight 6 AdjCoeff:FrontKf 7 AdjCoeff:CtrKc...
  • Page 772 4. Appendix: Service Program Mode Tables 23 Sense Start:Norm1:Fine 24 Sense Start:Norm1:Rough 25 BeforeFilter:a1:Norm2:Fine 26 BeforeFilter:a2:Norm2:Fine 27 BeforeFilter:b0:Norm2:Fine 28 BeforeFilter:b1:Norm2:Fine 29 BeforeFilter:b2:Norm2:Fine 30 AfterFilter:a1:Norm2:Fine 31 AfterFilter:a2:Norm2:Fine 32 AfterFilter:b0:Norm2:Fine 33 AfterFilter:b1:Norm2:Fine 34 AfterFilter:b2:Norm2:Fine 35 BeforeFilter:a1:Norm2:Rough 36 BeforeFilter:a2:Norm2:Rough 37 BeforeFilter:b0:Norm2:Rough 38 BeforeFilter:b1:Norm2:Rough 39 BeforeFilter:b2:Norm2:Rough 40 AfterFilter:a1:Norm2:Rough 41 AfterFilter:a2:Norm2:Rough...
  • Page 773 Group 2000 49 BeforeFilter:b2:Norm:1Fine 50 AfterFilter:a1:Norm:1Fine 51 AfterFilter:a2:Norm:1Fine 52 AfterFilter:b0:Norm:1Fine 53 AfterFilter:b1:Norm:1Fine 54 AfterFilter:b2:Norm:1Fine 55 BeforeFilter:a1:Norm:1Rough 56 BeforeFilter:a2:Norm:1Rough 57 BeforeFilter:b0:Norm:1Rough 58 BeforeFilter:b1:Norm:1Rough 59 BeforeFilter:b2:Norm:1Rough 60 AfterFilter:a1:Norm:1Rough 61 AfterFilter:a2:Norm:1Rough 62 AfterFilter:b0:Norm:1Rough 63 AfterFilter:b1:Norm:1Rough 64 AfterFilter:b2:Norm:1Rough 65 Filter QF:Norm2:Fine 66 Filter QF:Norm2:Rough 67 Filter QF:Norm:1Fine 68 Filter QF:Norm:1Rough 69 Filter Switch...
  • Page 774 4. Appendix: Service Program Mode Tables 2 ADC Cycle:Norm2:Rough 3 ADC Cycle:Norm:1Fine 4 ADC Cycle:Norm:1Rough 5 Store Point:Norm2:Fine 6 Store Point:Norm2:Rough 7 Store Point:Norm2:Sub 8 Store Point:Norm:1Fine 9 Store Point:Norm:1Rough 10 Store Point:Norm:1Sub 11 M Main Offset Amt1 12 M Main Offset Amt2 13 M Main Offset Amt3 14 C Main Offset Amt1 15 C Main Offset Amt2...
  • Page 775 Group 2000 28 Y Sub Offset Amt3 29 Tigger V:Fine:Sub 30 Tigger V:Fine:Main 31 Tigger V:Roug:Sub 32 Tigger V:Rough:Main 33 Largest Main Offset Amt1 34 Largest Main Offset Amt2 2156 2-Point Measure DFU These SP codes set the initial values for 2-point calibration. 1 Target K 2 Target M 3 Target C...
  • Page 776 4. Appendix: Service Program Mode Tables Alignment Result These SPs display the amount of shift correction for each color, the amount of correction done at each sensor in both the main scan and sub scan direction. [0 to 9 999 999] 1 General 2 M Skew Amt 3 C Skew Amt...
  • Page 777 Group 2000 2182 MUSIC Converge Patch:Min DFU Sets the minimum value for convergence during MUSIC for the sensors in the main and sub scan directions. 1 M Main 1 2 M Main 2 3 M Main 3 4 M Sub 1 5 M Sub 2 6 M Sub 3 11 C Main 1...
  • Page 778 4. Appendix: Service Program Mode Tables 3 K Area 2 4 K Area 3 5 K Area 4 6 K Area 5 7 K Area 6 8 K Area 7 9 K Area 8 10 K Area 9 11 K Area 10 12 K Area 11 21 M Area 0 22 M Area 1...
  • Page 779 Group 2000 45 C Area 4 46 C Area 5 47 C Area 6 48 C Area 7 49 C Area 8 50 C Area 9 51 C Area 10 52 C Area 11 61 Y Area 0 62 Y Area 1 63 Y Area 2 64 Y Area 3 65 Y Area 4...
  • Page 780 4. Appendix: Service Program Mode Tables 2 AC Bias :M 3 AC Bias :C 4 AC Bias :Y 2203 Set Charge Current Sets and adjusts current for charge applied to the OPC drums. 1 Norm2:LL 6 Norm2:ML 11 Norm2:MM 16 Norm2:MH 21 Norm2:HH 26 Norm1:LL 31 Norm1:ML...
  • Page 781 Group 2000 2204 Set AC Environ Corr Sets the target value for adjustment of the charge rollers of the YMC PCUs. 2 Norm2:LL:Target:M 3 Norm2:LL:Target:C 4 Norm2:LL:Target:Y 7 Norm2:ML:Target:M 8 Norm2:ML:Target:C 9 Norm2:ML:Target:Y 12 Norm2:MM:Target:M 13 Norm2:MM:Target:C 14 Norm2:MM:Target:Y 17 Norm2:MH:Target:M 18 Norm2:MH:Target:C 19 Norm2:MH:Target:Y 22 Norm2:HH:Target:M...
  • Page 782 4. Appendix: Service Program Mode Tables 42 Norm1:MH:Target:M 43 Norm1:MH:Target:C 44 Norm1:MH:Target:Y 47 Norm1:HH:Target:M 48 Norm1:HH:Target:C 49 Norm1:HH:Target:Y 52 Half-Speed2:LL:Target:M 53 Half-Speed2:LL:Target:C 54 Half-Speed2:LL:Target:Y 57 Half-Speed2:ML:Target:M 58 Half-Speed2:ML:Target:C 59 Half-Speed2:ML:Target:Y 62 Half-Speed2:MM:Target:M 63 Half-Speed2:MM:Target:C 64 Half-Speed2:MM:Target:Y 67 Half-Speed2:MH:Target:M 68 Half-Speed2:MH:Target:C 69 Half-Speed2:MH:Target:Y 72 Half-Speed2:HH:Target:M 73 Half-Speed2:HH:Target:C...
  • Page 783 Group 2000 84 Half-Speed1:ML:Target:Y 87 Half-Speed1:MM:Target:M 88 Half-Speed1:MM:Target:C 89 Half-Speed1:MM:Target:Y 92 Half-Speed1:MH:Target:M 93 Half-Speed1:MH:Target:C 94 Half-Speed1:MH:Target:Y 97 Half-Speed1:HH:Target:M 98 Half-Speed1:HH:Target:C 99 Half-Speed1:HH:Target:Y 2205 Adj/Display AC Charge Sets the time intervals for the application of ac charge during printing. 1 Execution Interval 2 Temp Threshold 1 3 Temp Threshold 2 4 Previous Temp...
  • Page 784 4. Appendix: Service Program Mode Tables 2220 Chg Wire Cleaning Timing Selects when the charge wire of the K PCU and the charge rollers of the YMC PCUs are cleaned.. [0~2 / 2 / 1] 0: OFF 1: With process control and at intervals selected with SP2221 2: At intervals selected with SP2221 only.
  • Page 785 Group 2000 2 Y,M,C Chg Wire Cleaning Time These SPs display the duration of wire cleaning after the wires were cleaned using SP codes 001 to 005 above. 6 Result: Forward [0 to 45/ 0 / 0.1 sec.] 7 Result: Back 2223 OPC Rev After Idle Time These SP codes allow you to set up how long the OPC will idle at the start of a print job after it...
  • Page 786 4. Appendix: Service Program Mode Tables Sets the threshold of the charge for the rotation of the OPC drum by page count after the machine has been moved 6 Chg Usage to a high-humidity environment. [0 to 200,000/60,000/10,000 Sheets] 2225 Cleaning Speed: K DFU These settings affect the speed of rotation of the drum cleaning brush roller for monochrome printing.
  • Page 787 Group 2000 3 Norm1 Image [0 to 99 / 20/ 1%] 4 Norm1 Margin [0 to 99 / 39/ 1%] 5 Half-Speed2 Image [0 to 99 / 17 / 1%] 6 Half-Speed2 Margin [0 to 99 / 25/ 1%] 7 Half-Speed1 Image [0 to 99 / 16 / 1%] 8 Half-Speed1 Margin [0 to 99 / 24 / 1%]...
  • Page 788 4. Appendix: Service Program Mode Tables 1 Supply Times:K [0 to 30/1] 2 Supply Times:M [0 to 30/1] 3 Supply Times:C [0 to 30/1] 4 Supply Times:Y [0 to 30/1] Manual Tnr. Fill Fill Development Unit Sub Hoppers: Manual. Touch [EXECUTE] to start force filling of all development units with toner/developer from the STC units if toner supply is abnormal or to recover normal operation of a color toner supply when image density becomes light.
  • Page 789 Group 2000 Reading Definition Abnormal Reading If the reading is out of range: Charge bias (Cdc). This is the output of the potential sensor after –700V is applied to the • Potential sensor damaged drum. • Charge unit malfunction Range: -500 to –700 V •...
  • Page 790 4. Appendix: Service Program Mode Tables Displays the most recent ID sensor Vsg and Voffset readings. Notes: • Vsg_reg is the reading of the direct sensors in the black and color ID sensors that detect the reflectivity of the bare surface of ITB. If Vsg_reg is less than 3.8V, the ID sensor may be dirty, damaged, or disconnected •...
  • Page 791 Group 2000 0: Sensor Detect 4: MM 1: LLL 5: MH 2: LL 6: HH 3: ML Set Humid Thresh Ambient Humidity Threshold Setting. Sets the threshold values for the absolute humidity of the current LL and ML settings for the main machine in the present environment. 1 Abs Humid:Thresh1 [0 to 63/ 2.5/ 0.01 g/m 2 Abs Humid:Thresh2...
  • Page 792 4. Appendix: Service Program Mode Tables 2308 Set Psize Thresh Set Paper Size Thresholds. Sets the correction values (Threshold 1, 2, 3, 4) for paper size. 1 Psize:Thresh1 2 Psize:Thresh2 [0 to 350-/1 mm] 3 Psize:Thresh3 4 Psize:Thresh4 2309 Eng Spd Coeff 1 Norm Spd 1:ITB [10 to 200 / 125 / 1%] 2 Norm Spd 2:ITB...
  • Page 793 Group 2000 31 Thin: PTR Adjusts the strength of the charge applied by the 32 Normal 1: PTR charge roller to the paper transfer belt (It2). 33 Normal 2: PTR [10 to 200 / 58 / 1%] 34 Mid Thk: PTR 2312 Margin K Bias Sets the value of image transfer bias for K in the areas of the image where nothing...
  • Page 794 4. Appendix: Service Program Mode Tables 2322 Vltg Meas Result Displays the reading of the ITB and PTR voltages. 1 ITB:K 2 ITB:M 3 ITB:C 4 ITB:Y 5 PTR 2323 Vltg Meas Env Disp 1 ITB 2 PTR 2324 R Coeff ON/OFF 1 ITB 2 PTR 2325...
  • Page 795 Group 2000 2330 Set R Thresh:LLL DFU 2331 Set R Thresh:LL DFU 2332 Set R Thresh:ML DFU 2333 Set R Thresh:MM DFU 2334 Set R Thresh:MH DFU 2335 Set R Thresh:HH DFU 1 R Thresh1:ITB 2 R Thresh2:ITB 3 R Thresh3:ITB 4 R Thresh4:ITB 5 R Thresh5:ITB 6 R Thresh1:PTR...
  • Page 796 4. Appendix: Service Program Mode Tables 2363 Size Coeff:R0 DFU 2364 Size Coeff:R+1 DFU 2365 Size Coeff:R+2 DFU 2366 Size Coeff:R+3 DFU 1 Side1:Size1 2 Side2:Size1 3 Side1:Size2 4 Side2:Size2 5 Side1:Size3 6 Side2:Size3 7 Side1:Size4 8 Side2:Size4 9 Side1:Size5 10 Side2:Size5 2380 Margin K:LLL DFU...
  • Page 797 Group 2000 2395 Margin FC:HH DFU Norm K Bias Sets the standard value of bias voltages at image transfer, and paper separation in areas where black is used on plain paper during black-and-white printing. 1 ITB [0 to 70 / 0.1 ua] 7 Side1:PTR [-100 to 0/ 1 ua] 8 Side1:SepDC...
  • Page 798 4. Appendix: Service Program Mode Tables LEdge Cor:Norm K Leading Edge Correction for Plain Paper: K. This SP sets the coefficient used to 1) correct bias at the leading edge for black image transfer (ITB) 2) bias at image to paper transfer, and 3) correct the dc and ac voltages applied at paper separation.
  • Page 799 Group 2000 7 Side1:PTR [0 to 250/1%] 12 Side2:PTR TEdgeSWT:Norm K (PTR) Trailing Edge Switch Timing for Plain Paper: K. This setting sets the start timing for application of SP2423 at the trailing edge of each sheet (Side 1, Side 2). This setting is applied to the trailing edge for black printing on plain paper at full speed and apply to black, even when printing in full color mode.
  • Page 800 4. Appendix: Service Program Mode Tables Leading Edge Switch Timing for Plain Paper: FC. This SP sets switch timing that sets the distance from the leading edge where the settings of SP2426 are to apply. The value selected is the number of mm from the leading edge of the paper.
  • Page 801 Group 2000 These SPs set the paper size correction coefficient for the image to paper transfer bias threshold values calculated based on the reading of the absolute humidity from the temperature/humidity sensor and the thresholds set with SP2304. SP2430 – Up to SP2304 001: Threshold 1 SP2431 –...
  • Page 802 4. Appendix: Service Program Mode Tables These SPs set the paper size correction coefficient for the image to paper transfer bias threshold values calculated based on the reading of the absolute humidity from the temperature/humidity sensor and the thresholds set with SP2304. SP2440 –...
  • Page 803 Group 2000 13 Side2:SepDC [0 to 10/0.1 μa] 14 Side2:SepAC [8 to 12/0.1 kV] Sp1 FC Bias Set Bias for Special Paper 1: K. These SPs set the standard values of the electrical charges that are applied to 1) create bias for image transfer from drum of each color (Y, M, C, K) to the ITB, 2) create bias for image transfer from ITB to paper (PTR), and 3) neutralize the charges on the both sides of the paper to separate the paper from the ITB (SepDC, SepAC).
  • Page 804 4. Appendix: Service Program Mode Tables Leading Edge Correction for Special Paper 1: K. Sets the leading edge correction coefficient when bias is applied as far as allowed by the setting of SP2772 for drum to image transfer of the image during black and white copying on Special Paper 1.
  • Page 805 Group 2000 Trailing Edge Switch Timing for Special Paper 1: K. Sets the switch timing that determines the distance from the leading edge where the settings of SP2773 are applied during image transfer from ITB to paper. Applied only when in black-and- white mode on Special Paper 1.
  • Page 806 4. Appendix: Service Program Mode Tables 2 PTR 3 SepDC [0 to 30/1 mm] 4 SepAC TEdge Cor:Sp1 FC Trailing Edge Correction for Special Paper 1: FC. Sets the strength of the bias coefficient for the bias applied at the trailing edge when the image is transferred from ITB to paper. Applied when printing in full-color mode on Special Paper 1.
  • Page 807 Group 2000 These SPs set the paper size correction coefficient for the image to paper transfer bias threshold values calculated based on the reading of the absolute humidity from the temperature/humidity sensor and the thresholds set with SP2304. SP2780 – Up to SP2304 001: Threshold 1 SP2781 –...
  • Page 808 4. Appendix: Service Program Mode Tables These SPs set the paper size correction coefficient for the image to paper transfer bias threshold values calculated based on the reading of the absolute humidity from the temperature/humidity sensor and the thresholds set with SP2304. SP2790 –...
  • Page 809 Group 2000 13 Side2:SepDC [0 to 10/0.1 μa] 14 Side2:SepAC [8 to 12/0.1 kV] Sp2 FC Bias Set Bias for Special Paper 2: K. These SPs set the standard values of the electrical charges that are applied to 1) create bias for image transfer from drum of each color (Y, M, C, K) to the ITB, 2) create bias for image transfer from ITB to paper (PTR), and 3) neutralize the charges on the both sides of the paper to separate the paper from the ITB (SepDC, SepAC).
  • Page 810 4. Appendix: Service Program Mode Tables Leading Edge Correction for Special Paper 2: K. Sets the leading edge correction coefficient when bias is applied as far as allowed by the seting of SP2822 for drum to image transfer of the image during black and white copying on Special Paper 2.
  • Page 811 Group 2000 Trailing Edge Switch Timing for Special Paper 2: K. Sets the switch timing that determines the distance from the leading edge where the settings of SP2823 is applied during image transfer from ITB to paper. Applied only when in black-and-white mode on Special Paper 2. [-100 to 0/1 mm] LEdge Cor:Sp2 FC Leading Edge Correction for Special Paper 2: FC.
  • Page 812 4. Appendix: Service Program Mode Tables TEdge Cor:Sp2 FC Trailing Edge Correction for Special Paper 2: FC. Sets the strength of the bias coefficient for the bias applied at the trailing edge when the image is transferred from ITB to paper. Applied when printing in full-color mode on Special Paper 2.
  • Page 813 Group 2000 1 ITB 7 Side1:PTR 8 Side1:SepDC 9 Side1:SepAC [10 to 200/ 1% 12 Side2:PTR 13 Side2:SepDC 14 Side2:SepAC 2840 Sp2:FC:LLL Special Paper 2: FC Very Low 2841 Sp2:FC:LL Special Paper 2: FC Low 2842 Sp2:FC:ML Special Paper 2: FC Medium Low 2843 Sp2:FC:MM Special Paper 2: FC Medium...
  • Page 814 4. Appendix: Service Program Mode Tables Temperature/Humidity Sensor: PCU. This SP displays the temperature (°C) and humidity (both relative and absolute) readings of the temperature and humidity sensor located above the M PCU on the right side of the machine. These readings are updated every 60 sec. •...
  • Page 815 Group 2000 1 Abs Humid: 1 2 Abs Humid: 2 3 Abs Humid: 3 [0 to 100/0.01 g/m 4 Abs Humid: 4 5 Abs Humid: 5 Prevent Blade Bending A blade-bend prevention pattern is created with K toner on the ITB between every copy image to lubricate the ITB cleaning blade so it will not bend or scour the surface of the ITB.
  • Page 816 4. Appendix: Service Program Mode Tables Sets the amount of time the motor remains on. 2 Tnr Mtr On Time [1 to 10/1 sec.] Stop Time Reverse Ctrl The K drum motor, YMC drum motor, ITB motor, and PTR motor can be set to reverse slightly immediately after they stop.
  • Page 817 Group 2000 Sets the length of time for the ITB motor 10 Op Time Setting:ImgTrans to reverse. [2 to 500/30/2 msec] Sets the length of time for the PTR motor 11 Op Time Setting:PaperTrans to reverse. [2 to 500/30/2 msec] Synchronizes the timing for the K PCU drum motor, ITB motor and PTR motor to reverse 12 Adj Reverse Start Time...
  • Page 818 4. Appendix: Service Program Mode Tables Sets the timer for the humidity level for the Peltier unit to switch on, regardless of the humidity level control settings done with 6 Op On Time SP2911-4, -5. [1 to 60/10/1 min.] Sets the timer for the humidity level for the Peltier unit to switch off, regardless of the humidity level done with SP2911-4, -5.
  • Page 819 Group 2000 4 176.4 Line Speed:Execute 5 141.0 Line Speed:Execute 6 352.8 Phase Disp/Set 7 282.0 Phase Disp/Set 8 176.4 Phase Disp/Set 9 141.0 Phase Disp/Set 2915 Encoder Sn Ctrl Condition DFU 1 SC499 Occurrences 2 SC499 Causes 3 ITB Encoder Sn Ctrl 4 No Scale Counts 5 Scale Abnormal Counts 6 Ctrl Unstable Counts...

  • Page 820: Group 3000

    4. Appendix: Service Program Mode Tables Group 3000 3001 TD Sn:Vt Display Displays the current value of Vt (output voltage of the TD sensor). This is the value that the machine uses to calculate the density of the toner in each development unit. The toner density is checked after every page prints.
  • Page 821 Group 3000 5 Initial Val:K 6 Initial Val:M [0 to 12/0.01 V] 7 Initial Val:C 8 Initial Val:Y 3003 Vtref:Disp/Set This SP displays the TD sensor target voltage. This target voltage is inversely proportional to the density of the toner: •...
  • Page 822 4. Appendix: Service Program Mode Tables 5 Lower: K 6 Lower: C 7 Lower: M 8 Lower: Y 3010 TD Sn: Factory Data: K 3011 TD Sn: Factory Data: M 3012 TD Sn: Factory Data: C 3013 TD Sn: Factory Data: Y These SP codes display the factory default settings for TD sensor initialization for the K, M, C, and Y PCUs.
  • Page 823 Group 3000 Set Vtref Correction. Vtref is frequently updated in the toner supply cycle to stabiize the concentration of toner in the developer. Vtref is corrected between every printed page in the paper path using the correction amounts listed below for each color. This is the default setting (0) for SP3042 001. However, you can use this SP to switch this function off.
  • Page 824 4. Appendix: Service Program Mode Tables 1 Latest:K 2 Latest:M [0 to 9999/ 1 cm 3 Latest:C 4 Latest:Y 5 Ave.S:K 6 Ave.S:M 7 Ave.S:C 8 Ave.S:Y 9 Ave.M:K 10 Ave.M:M [0 to 100/ 0.01%] 11 Ave.M:C 12 Ave.M:Y 13 Ave.L:K 14 Ave.L:M 15 Ave.L:C 16 Ave.L:Y...
  • Page 825 Group 3000 ID Sensor Pattern Coverage Display. Displays the amount toner to be used (coverage) to create the ID sensor patterns between pages. The ID sensors cannot accurately detect the patterns if there is too much reflectivity from the black toner. This SP changes the solid ID sensor pattern to a hatched pattern. Note: SP3101-1 to 4 sets detection and update timing for the creation of the ID sensor patterns.
  • Page 826 4. Appendix: Service Program Mode Tables 1 Voffset_Reg [0 to 5/0.01 V] 2 Voffset_Dif 3121 Adjusted Vsg DFU This SP displays the 1) results of the most recent Vsg adjustment. 1 Vsg_Reg:Col [0 to 5/0.01 V] 2 Vsg_Dif:Col 3131 Ifsg After Vsg Displays as a PWM value (pulse width modulation) the level of the ID sensor LED after Vsg has been adjusted.
  • Page 827 Group 3000 Toner Calibration Time: Display Displays for confirmation the length of time the sub hopper clutch remained on to send toner to the sub hopper after a new toner cartridge was installed. 1 Sub Hopper CL:K 2 Sub Hopper CL:M [0 to 99 999 999/1 ms] 3 Sub Hopper CL:C 4 Sub Hopper CL:Y...
  • Page 828 4. Appendix: Service Program Mode Tables 3303 Tnr Supply Rate Displays for confirmation the toner supply rate of toner supply control using the PID method. The toner supply rate is calculated as: Toner Supply Rate = Toner Supply Time/Time Allowed for Toner Supply x 100 where: •...
  • Page 829 Group 3000 5 Min Supply Time:K 6 Min Supply Time:M [0 to 255/1 ms] 7 Min Supply Time:C 8 Min Supply Time:Y 3306 Tnr Supply Coeff Set Toner Supply Coefficient These SPs set the toner supply coefficients for the fuzzy logic method of toner supply control.
  • Page 830 4. Appendix: Service Program Mode Tables 5 K Image Area 6 M Image Area [0 to 65 535 / 1 cm 7 C Image Area 8 Y Image Area 9 K Wait Time 10 M Wait Time [0 to 65 535 / 1 mg] 11 C Wait Time 12 Y Wait Time 3401...
  • Page 831 Group 3000 9 K % Remain 10 M % Remain These SP codes display the percent of toner remaining. [0 to 100/ 1%] 11 C % Remain 12 Y % Remain 3411 TNE Detect Disp/Set This SP sets the number of pages to print after the toner near-end alert has been issued. 1 TNE:K Sheets Sets toner end to be measured by the number of sheets printed (toner end sensor input is ignored).
  • Page 832 4. Appendix: Service Program Mode Tables 3 TE:Sheets:Max:K These SPs set the maximum number of pages for monochrome and color guaranteed to print after the machine has determined near end until the toner-end 4 TE:Sheets:Max:Col message is displayed. [0 to 2000/ 600/ 1 Sheet] 5 TE:Pixel:K These SP codes set the number of pages for monochrome and color pages to be output based on...
  • Page 833 Group 3000 Select Process Control Method The settings of these SP codes modify the operation of the automatic process control self- check. Automatic process control is done at these times: • When the machine is turned on • At the end of the job, if the number of pages since the previous process control, exceeds the value of SP 3551 •...
  • Page 834 4. Appendix: Service Program Mode Tables Sets the execution timing of toner density adjustment with the automatic process control self-check. [0 to 3/1] 3 Density Adj Mode 0: Do not execute, 1: 1st Power On, 2: 1st Power On & Job End Determines whether process control is executed before a gradation test pattern is printed using the operation panel with: [User Tools]>...
  • Page 835 Group 3000 Display Potential Table Displays the numbers in the Potential Table selected for process control. The Potential Table is the lookup table that contains the potential target values (Vd, Vb, Vl) for adjustment of the development potential. • Vd: Initial charge applied to the drum by the charge roller. •...
  • Page 836 4. Appendix: Service Program Mode Tables Set Target Amount for Process Control This SP sets the value for the maximum coverage to be achieved by the process control self- check. Process control then analyzes the readings of the 4-grade pattern, calculates the potentials required for development gamma and Vk (starting voltage), and then determines the drum charge levels, development biases, and LD power levels necessary to achieve the target coverage.
  • Page 837 Group 3000 This SP sets the page interval for execution of process control at job end for color printing. [0 to 5000/250/1] 3 Pg Cnt:B&W Mode Displays the current page interval counts for the execution of process control execution for both monochrome and color printing.
  • Page 838 4. Appendix: Service Program Mode Tables Sets the amount of time to elapse for the K drum motor to remain idle after power on. [0 to 1440/360/1 min.] 2 Temperature Range Sets the temperature for the K drum motor idle time at power on. [0 to 99/ 10/ 1 degC] 3 Relative Humidity Range Sets the relative humidity for the K drum motor idle time at power on.
  • Page 839 Group 3000 Sets the absolute humidity to be compared with the relative humidity from the last time the K drum motor stopped. The reading is updated every 10 minutes. [0 to 99/ 6 1 g/m 5 Max Times Sets the maximum number of times for these SP codes to execute while the machine remains in standby mode.
  • Page 840 4. Appendix: Service Program Mode Tables 19-22 Tnr Density Corr:K,M,C,Y 23-26 Toner Use Count:K,M,C,Y 27-30 TnrDensity:K,M,C,Y 31-38 Environ Corr 1-8:K 39-46 Environ Corr 1-8:Col 47-56 Time Lapse Corr 1-10:K 57-71 Time Lapse Corr 1-15:Col 3562 Display Vk Display Vk (Development Start Voltage) Displays Vk, the development start voltage.
  • Page 841 Group 3000 [-300 to +300/1 V] 3571 Display V0 Display Vd (Value for Control of Charge Potential) Displays the value for V0, the measure of drum potential on dark areas of the drum before laser exposure. Normal range: -700 V to –500 V [-999 to 0/1 V] 3572 Display Vdhome...
  • Page 842 4. Appendix: Service Program Mode Tables Display Target Potential (VdDisplay) Vd (read by the potential sensor) is the potential of dark areas of a drum before full laser exposure. This SP displays the value of Vd used by processing control to determine the target potential (Vd).
  • Page 843 Group 3000 1 Std Spd2:K 2 Std Spd2:M [-999 to -200/ 1V] 3 Std Spd2:C 4 Std Spd2:Y 5 Std Spd1:K 6 Std Spd1:M [-999 to -200/ 1V] 7 Std Spd1:C 8 Std Spd1:Y 9 Low Spd2:K 10 Low Spd2:M [-999 to -200/ 1V] 11 Low Spd2:C 12 Low Spd2:Y...
  • Page 844 4. Appendix: Service Program Mode Tables 7 Std d1:C 8 Std d1:Y 9 Low d2:K 10 Low d2:M 11 Low d2:C 12 Low d2:Y 13 Low d1:K 14 Low d1:M 15 Low d1:C 16 Low d1:Y 3577 Chrg AC Control Displays the ac bias that was referenced during processing control and used in the previous jobs.
  • Page 845 Group 3000 Norm1&Low1:M Norm1&Low1:C Norm1&Low1:Y 3701 Tnr Refresh Mode These SP settings determine how the toner refresh mode is activated. 5 Image Area Thresh:K Sets the threshold (percentage of coverage) to trigger toner 6 Image Area Thresh:M refresh mode. 7 Image Area Thresh:C [0 to 25.5/5/0.1%] 8 Image Area Thresh:Y Sets the threshold (number of sheets) to trigger toner refresh...
  • Page 846 4. Appendix: Service Program Mode Tables 2 Required Expel Time:K Displays the length of time required to purge K, M, 3 Required Expel Time:M C, Y toner. 4 Required Expel Time:C [0 to 655.35/ 0/0.01 sec.] 5 Required Expel Time:Y Sets the time threshold for toner purging.
  • Page 847 Group 3000 Execute Developer Setup Do this SP after replacing the developer in one or more of the PCUs when servicing the machine. This SP: • Checks for the presence of developer in the development unit. This ensures that the development unit has been filled.
  • Page 848 4. Appendix: Service Program Mode Tables This SP displays the results of the TD sensor initialization with SP3801 001 to 006. The machine returns the status of the previous initialization with numbers, 1 digit for each PCU. The numbers are read in order as "K, M, C, Y". Four numbers are used to indicate the status of the execution.
  • Page 849 Group 3000 3811 DevSetup Execute Execute Developer Setup Do this SP during the installation procedure after the developer and toner cartridges have been installed in the machine, or after the drum and cleaning blade have been replaced. This SP: 1. Checks and confirms each PCU is installed and filled with developer. 2.
  • Page 850 4. Appendix: Service Program Mode Tables 3813 Used Tnr Mode Exe Used Toner Mode Execute When the machine is printing in full-color mode, the waste toner in the PCUs is transported to the waste toner bottle for the amount of time specified with SP3813 003 below. 1 All Colors [0 to 1/1] 0:Off, 1: On 2 K Only...
  • Page 851 Group 3000 When SP3814 (Execute Developer Fill) is executed, the process control self-check, but the MUSIC adjustment are disabled until after one of the SP codes has been executed after developer filling: • SP3811 (Developer Setup) • SP3801 (TD Sensor Initialization) This is the condition normally in effect.
  • Page 852 4. Appendix: Service Program Mode Tables 3 History:Last 3 8 History:Last 8 4 History:Last 4 9 History:Last 9 5 History:Last 5 10 History:Last 10 3900 RsetProConSP Reset All Process Control SP Codes Press [EXECUTE] to reset all process control related SP codes to their default values. 3910 Forbid LD Write DFU 3920...

  • Page 853: Group 4000

    Group 4000 Group 4000 4008 Sub Scan Magnification Adj Adjusts the sub-scan magnification by changing the scanner motor speed. [-10 to +10/0.1%] 4010 Sub Scan Registration Adj Adjusts the leading edge registration by changing the scanning start timing in the sub-scan direction.
  • Page 854 4. Appendix: Service Program Mode Tables Free Run: Scanner Performs the scanner free run with the exposure lamp on or off for full-color, full size (A3 or DLT). 1 Book Mode: Lamp Off [0 to 1/1] 0: Off, 1: On 2 Book Mode: Lamp On 4014 Scan DFU...
  • Page 855 Group 4000 Dust Detect: Lvl Adjusts the sensitivity for dust detection on the ADF scanning glass. This SP is available only after SP4020-001 is switched on. [0 to 8/1] • If you see black streaks in copies when no warning has been issued, raise the setting to increase the level of sensitivity.
  • Page 856 4. Appendix: Service Program Mode Tables Sets the level for vertical line correction (the black vertical lines caused by dust on the ADF exposure glass). [0 to 8/ 4 / 1] 0: No vertical line correction. 1-8: Enables and sets the level for vertical line correction. If you select a higher number, this can decrease the unwanted lines caused by dust but can also erase thin vertical lines of the original.
  • Page 857 Group 4000 Org Edge Mask This SP sets the mask area to remove shadows when scanning originals from the exposure 4400 glass in Book mode. Note: "LE" denotes "leading edge" and "TE" denotes "trailing edge". 1 Book:Sub:LEdge 2 Book:Sub:TEdge [0 to 3/0/0.1 mm] 3 Book:Main:LEdge 4 Book:Main:TEdge 5 ADF: Sub: LEdge...
  • Page 858 4. Appendix: Service Program Mode Tables Test Pattern [0 to 24/1] Scanned Image Grid Pattern CMYK Gradation Main Scan A Color Patch CMYK Gradation Main Scan B Gray Pattern (1) Gradation Main Scan C Gray Pattern (2) Gradation Main Scan D Gray Pattern (3) Gradation Sub Scan 1 Shading Pattern...
  • Page 859 Group 4000 Switches shading reduction function in scanner data off/on. [0 to 1 / 1/ 1] 4460 Digital AE DFU These SP codes set parameters for the AE function. This setting determines the lower limit for level of background to be skipped for the AE function. The higher the setting, the 1 Low Limit Value more background will be ignored.
  • Page 860 4. Appendix: Service Program Mode Tables 1 Copy:K:Text 2 Copy:C:Text 3 Copy:M:Text 4 Copy:Y:Text [0 to 50/1] 5 Copy:K:Photo 6 Copy:C:Photo 7 Copy:M:Photo 8 Copy:Y:Photo 4505 ACC Cor:Bright Sets correction for bright areas for ACC correction. 1 to 4 Master:K, M, C, Y [-128 to +128/1] 5 to 8 Slave:K, M, C, Y 4506...
  • Page 861 Group 4000 10-12 YR Phase: R, G, B [-256 to 255 / 0 / 1] 13 GY Phase: Option [0 to 255 / 0 / 1] 14-16 GY Phase: R, G, B [-256 to 255 / 0 / 1] 17 GC Phase: Option [0 to 255 / 0 / 1] 18-120 GC Phase: R, G, B [-256 to 255 / 0 / 1]...
  • Page 862 4. Appendix: Service Program Mode Tables 4552 Scan Apli:Txt Dropout 4553 Scan Apli:Txt/Photo 4554 Scan Apli:Photo 4565 Scan Apli:GrayScale 4570 Scan Apli:Col Txt/Photo 4571 Scan Apli:Col Gloss Photo 4572 Scan Apli:AutoCol 4580 Fax Apli:Txt/Chart 4581 Fax Apli:Txt 4582 Fax Apli:Txt/Photo 4583 Fax Apli:Photo 4584...
  • Page 863 Group 4000 Use to remove individual dots in the background if they appear. Set higher for removal of more background. [0 to 7/1] 4600 Get ID These SP codes display the readings of four ID codes read during automatic adjustment of the SBU every time the machine is turned on.
  • Page 864 4. Appendix: Service Program Mode Tables B: DF Adj Value [0 to 255 / 0 / 1 Step] 4623 Black Level Adj Value DFU 1 R:FE [0 to 163838 / 0 /1 ] 2 R:FO 3 R:LE 4 R:LO 4624 Black Level Adj Value DFU 1 G:FE [0 to 163838 / 0 /1 ] 2 G:FO...
  • Page 865 Group 4000 4630 Gain Rough Adj. Value DFU 1 B:F [0 to 7 / 0 / 1] 2 B:L 4631 Gain Fine Adj Value: DFU When switched on, this SP displays the current range for the E (EVEN) or O (ODD) in the ASCI on the SBU after white level adjustment every time the machine is switched on.
  • Page 866 4. Appendix: Service Program Mode Tables 2 B:FO 3 B:LE 4 B:LO 4635 SSCG Noise Cancel DFU Switches SSCG noise cancellation on/off. 0: Off 1: On 1 Correction ON/OFF [0 to 1 / 1 / 1] 2 Adj ON/OFF [0 to 1 / 1 / 1] 4636 SSCG Correction DFU 1 Execution...
  • Page 867 Group 4000 9 G:LE 10 G:LO 11 B:LE 12 B:LO 4638 Nose Cancel Correction DFU 1 Previous:R:FE [0 to 255 / 128 / 1 digit] 2 Previous:R:FO 3 Previous:G:FE 4 Previous:G:FO 5 Previous:B:FE 6 Previous:B:FO 7 Previous:R:LE 8 Previous:R:LO 9 Previous:G:LE 10 Previous:G:LO 11 Previous:B:LE 12 Previous:B:LO...
  • Page 868 4. Appendix: Service Program Mode Tables 8 Factory :R:LO 9 Factory :G:LE 10 Factory :G:LO 11 Factory :B:LE 12 Factory :B:LO 4640 Amplitude at Adj DFU 1 Before Adj:R:FE [0 to 1023/ 0 / 1] 2 Before Adj:R:FO 3 Before Adj:G:FE 4 Before Adj:G:FO 5 Before Adj:B:FE 6 Before Adj:B:FO...
  • Page 869 Group 4000 20 After Adj:R:LO 21 After Adj:G:LE 22 After Adj:G:LO 23 After Adj:B:LE 24 After Adj:B:LO 4646 Scan Adjust Error Flag DFU 1 White level:F [0 to 65535 / 0 / 0] 2 White level:L 3 Black level:F 4 Black level:L [0 to 255 / 0 / 0] 5 FL Correction 4647...
  • Page 870 4. Appendix: Service Program Mode Tables 4656 Black Level Adj Value DFU 1 Previous: B: FE [0 to 16383 / 0 / 1] 2 Previous: B: FO 3 Previous: B: LE 4 Previous: B: LO 4658 Gain Rough Adj Value DFU 1 Previous: R: F [0 to 7 / 0 / 1 digit] 2 Previous: R: L...
  • Page 871 Group 4000 4 Previous:G:LO 4663 Digital Gain Adj Value DFU 1 Previous:B:FE [0 to 1023 / 0 / 1 digit] 2 Previous:B:FO 3 Previous:B:LE 4 Previous:B:LO 4673 Black Level Adj Value DFU 1 Factory: R: FE [0 to 16383 / 0 / 1 digit] 2 Factory: R: FO 3 Factory: R: LE 4 Factory: R: LO...
  • Page 872 4. Appendix: Service Program Mode Tables 4679 Gain Rough Adj Value: B DFU 4680 Gain Fine Adj Value: R DFU 4681 Gain Fine Adj Value: G DFU 4682 Gain Fine Adj Value: B DFU When switched on, these SP codes display the settings done at the factory for Red (Green, Blue) O (ODD) and E (EVEN) gain in the ASIC on the SBU after white level adjustment every time the machine is switched on.
  • Page 873 Group 4000 2 Output Level: SBU F [0 to 1023/ 512 / 1] 3 Select Pattern: SBU L [0 to 4 / 0 / 1] Normal Image Output Fixed Value Output Main Scan Gradation Sub Scan Gradation Grid Pattern 4 Output Level: SBU L [0 to 1023/ 512 / 1] 4700 CIS ID Display...
  • Page 874 4. Appendix: Service Program Mode Tables 4748 Main Scan White Level Ave: R 1 Leading Edge [0 to 255 / 0 / 1] 2 Trailing Edge 4749 Main Scan White Level Ave: G 1 Leading Edge [0 to 255 / 0 / 1] 2 Trailing Edge 4750 Main Scan White Level Ave: B...
  • Page 875 Group 4000 1 Front Side [0 to 1 / 0 / 1] 2 Rear Side 4797 Rear Side Digital: AE DFU 1 Low Limit Setting [0 to 1023/ 364 / 1] 2 Background Erase Level [512 to 1535/ 972 / 1] 4798 LED Duty DFU [0 to 65535 / 0 / 1...
  • Page 876 4. Appendix: Service Program Mode Tables 1 R_DATA1 Photo C Patch Level 1 (8-bit) 2 G_DATA1 Photo M Patch Level 1 (8-bit) 3 B_DATA1 Photo Y Patch Level 1 (8-bit) [0 to 255/1] 4 R_DATA2 Photo C Patch Level 17 (8-bit) 5 G_DATA2 Photo M Patch Level 17 (8-bit) 6 B_DATA2...
  • Page 877 Group 4000 4958 Read/Restore Std: Rear DFU 1 Read New Chart [0 to 1 / 0 / 1] 2 Recall Prev Chart 4 Set Std Chart 4991 IPU Image Path Selection Use this SP to use the 10-key pad to enter the number to determine the image path. [0 to 14/1] DFID input RGB images (upper 8 bits) Synchronous RGB images in DFID...
  • Page 878 4. Appendix: Service Program Mode Tables 4994 Adj Txt/Photo Recognition Level DFU 4996 White Paper Detection Level DFU...

  • Page 879: Group 5000

    Group 5000 Group 5000 5024 mm/inch Display Selection Selects the unit of measurement. After selection, turn the main power switch off and on. [0 to 1/1] 0: mm 1: inch 5037 Status Lamp Mode Not Used 5040 Custom Size: Main Scan This SP adjusts the width (main scan direction) for custom size paper used with the LCIT D350.
  • Page 880 4. Appendix: Service Program Mode Tables Determines whether the tray loaded with paper printed on one side is displayed. [0 to 1/1] 0: Not displayed 1: Displayed 5051 Toner Refill Detection Display Japan Only 5055 Display IP Address Switches the IP address display on the operation panel on/off. OFF: IP address not displayed on operation panel ON: IP address displayed on operation panel.
  • Page 881 Group 5000 6 K PCU Drum 7 Charge Corona: Ass'y 8 K PCU Charge Grid Wire 9 K PCU Idle Gear 10 K PCU Lube App/Clng Brush 11 K PCU Toner Cleaning Brush 12 K PCU Joint 13 #M PCU 14 M PCU Cleaning Blade 15 M PCU Lube Bar 16 M PCU Lube App/Clng Blade...
  • Page 882 4. Appendix: Service Program Mode Tables 32 C PCU Lube App/Clng Brush 33 C PCU Toner Cleaning Brush 34 C PCU Joint 35 #Y PCU 36 Y PCU Cleaning Blade 37 Y PCU Lube Bar 38 Y PCU Lube App/Clng Blade 40 Y PCU Developer 41 Y PCU Charge Roller Unit 42 Y PCU Idle Gear...
  • Page 883 Group 5000 59 Pressure Roller 60 Lube Roller: Press Roller 61 Clng Roller: Press Roller 62 Shaft Bearings: Press Roll 63 #Used Toner Botrle 64 #ADF Pickup Roller 65 #ADF Feed Belt 64 #ADF Pickup Roller 65 #ADF Belt 66 #ADF Reverse Roller 67 #ADF Transport Belt 68 #Dust Filter 1 69 #Dust Filter 2...
  • Page 884 4. Appendix: Service Program Mode Tables 8 K PCU Charge Grid Wire 9 K PCU Idle Gear 10 K PCU Lube App/Clng Brush 11 K PCU Toner Cleaning Brush 12 K PCU Joint 13 #M PCU 14 M PCU Cleaning Blade 15 M PCU Lube Bar 16 M PCU Lube App/Clng Blade 17 M PCU Developer...
  • Page 885 Group 5000 34 C PCU Joint 35 #Y PCU 36 Y PCU Cleaning Blade 37 Y PCU Lube Bar 38 Y PCU Lube App/Clng Blade 40 Y PCU Developer 41 Y PCU Charge Roller Unit 42 Y PCU Idle Gear 43 Y PCU Lube App/Clng Brush 44 Y PCU Toner Cleaning Brush 45 Y PCU Joint...
  • Page 886 4. Appendix: Service Program Mode Tables 61 Clng Roller: Press Roller 62 Shaft Bearings: Press Roll 63 #Used Toner Botrle 64 #ADF Pickup Roller 65 #ADF Feed Belt 66 #ADF Pickup Roller 67 #ADF Belt 68 #ADF Reverse Roller 69 #ADF Transport Belt 70 #Dust Filter 1 5071 Set Bypass Paper Size Display...
  • Page 887 Group 5000 Selects the type of counter: 0: None 1: Key card (RK3, 4) Japan only 2: Key card down 3: Pre-paid card 4: Coin Lock 5: MF key card 11: Exp Key Card (Add) 12: Exp Key Card (Deduct) 2 External Optional Counter Type Enables the SDK application.
  • Page 888 4. Appendix: Service Program Mode Tables Do not change. Japan Only [0 to 2/1] 0: Yes. Normal reset 1: Standby. Resets before job start/after completion 2: No. Normally no reset 5121 Counter Up Timing Determines whether the optional key counter counts up at paper feed-in or at paper exit. Japan Only [0 to 1/1] 0: Feed count...
  • Page 889 Group 5000 Selects the paper size type (for originals and copy paper). (Only needs to be adjusted if the optional printer controller is installed) [0 to 2/1] 0: JP (Japan) 1: NA (North America) 2: EU (Europe) After changing the value, turn the main power switch off and on. 5150 Bypass Length Setting Sets up the by-pass tray for long paper.
  • Page 890 4. Appendix: Service Program Mode Tables Enables or disables automatic print out without an accounting device. This SP is used when the receiving fax is control by an external accounting device. 0: Automatic printing 1: No automatic printing 5169 CE Login If you will change the printer bit switches, you must 'log in' to service mode with this SP before you go into the printer SP mode.
  • Page 891 Group 5000 Vertically positions the page numbers printed on both sides during duplexing. [–10 to +10/1 mm] 0 is center, minus is down, + is up. 5227 Paper Exit After Staple End 200 Change Page No. Display 201 Allow Page No. Entry 202 Zero Surplus Setting 5302 Set Time DFU...
  • Page 892 4. Appendix: Service Program Mode Tables Day of the week. 0: Sunday, 1: Monday The number of the week for the day selected at the 3rd digit. If "0" is selected for "Sunday", for example, and the selected Sunday is the start of the 2nd week, then input a "2"...
  • Page 893 Group 5000 200 SDK1 Unique ID 201 SDK1 Certification Method 210 SDK2 Unique ID "SDK" is the "Software Development Kit". This data can be converted from 211 SDK2 Certification Method SAS (VAS) when installed or uninstalled. (DFU) 220 SDK3 Unique ID 221 SDK3 Certification Method 230 SDK certification device 240 Detail Option...
  • Page 894 4. Appendix: Service Program Mode Tables Lockout Threshold Sets a limit on the frequency of lockouts for account lockouts. [1 to 10/5/1] Cancellation On/Off Determines whether the system waits the prescribed time for input of a correct user ID and password after an account lockout has occurred. [0 to 1/0/1] 0: Off (no wait time, lockout not cancelled) 1: On (system waits, cancels lockout if correct user ID and password are entered.
  • Page 895 Group 5000 Detect Time Sets the time limit to stop a password attack once such an attack has been detected. [1 to 10/5/1 sec.] 5416 Access Information Access User Max Number Limits the number of users used by the access exclusion and password attack detection functions.
  • Page 896 4. Appendix: Service Program Mode Tables Attack Max Number Sets a limit on the number of requests received for certification in order to slow down the certification speed when an excessive number of access attempts have been detected. [50 to 200/200/1 attempt] 5420 User Authentication These settings should be done with the System Administrator.
  • Page 897 Group 5000 Printer Determines whether certification is required before a user can use the printer applications. [0 to 1/0/1] 0: On 1: Off 51 SDK1 [0 or 1/ 0 / 1] 0: ON. 1: OFF 61 SDK2 Determines whether certification is required before a user can use the SDK application.
  • Page 898 4. Appendix: Service Program Mode Tables 38 Document Acl 40 Cert Crypt Authentication Error Code 5481 These SP codes determine how the authentication failures are displayed. System Log Disp Determines whether an error code appears in the system log after a user authentication failure occurs.
  • Page 899 Group 5000 Sets the count level for the PM alarm. [0 to 9999/1] 0: Alarm disabled The PM alarm goes off when the print count reaches this value multiplied by 1,000. 5504 Jam Alarm Japan Only 5505 Error Alarm Japan Only 5507 Supply Alarm Japan Only 5508...
  • Page 900 4. Appendix: Service Program Mode Tables Sets the length of time the remains opens to determine when to initiate a call. [03 to 30/1] This setting is enabled only when SP5508-004 is enabled (set to 1). 5513 Parts Alarm Level Count Japan Only Sets the parts replacement alarm counter to sound for the number of copies.
  • Page 901 Group 5000 5618 Color Mode Display Selection This SP switches the color display for the operation panel LCD. [0 to 1/1/1] 0: Domestic Japan 1: Overseas (Outside Japan) 5792 MCS Debug SW DFU 5793 ECS Debug SW DFU 5801 Memory Clear Resets NVRAM data to the default settings.
  • Page 902 4. Appendix: Service Program Mode Tables Not used. 8 Printer application Initializes the printer defaults, programs registered, the printer SP bit switches, and the printer CSS counter. 9 Scanner application Initializes the defaults for the scanner and all the scanner SP modes. 10 Web Service Deletes the Netfile (NFA) management files and thumbnails, and initializes the Job login ID.
  • Page 903 Group 5000 Initializes the web user application settings. 21 ECS Initializes the ECS settings. 5803 Input Check Use these SPs to do the input check for the electrical components of the main machine. 1 Paper Feed 1 2 Paper Feed 2 3 Paper Feed 3 4 Paper Feed 4 5 Paper Feed 5...
  • Page 904 4. Appendix: Service Program Mode Tables 21 Fan System 1 22 Hi Volt SC 1 23 Hi Volt SC 2 24 Paper Transfer 25 Toner Supply 26 Set Detection 27 Fusing Temp Detect 28 Door 29 Used Toner Trans 30 Peltier Unit (Not Used) 200 HP Sensor 202 Scan Fan Lock Signal 5804...
  • Page 905 Group 5000 16 Dupx Fan: Front: HS 17 Dupx Fan: Back: NS 18 Dupx Fan: Back: HS 19 Exit Fan: NS 20 Exit Fan: HS 21 PCB Box Fan1:NS 23 PCB Box Fan2:NS 25 PSU Fan 1:NS 26 PSU Fan 1:HS 27 PSU Fan 2:NS 28 PSU Fan 2:HS 29 PT Fan 1:NS...
  • Page 906 4. Appendix: Service Program Mode Tables 44 Sub Hopper CL:K 45 Hopper Mtr:Fwd 46 P.Pump Drv CL:Y 47 P.Pump Drv CL:C 48 P.Pump Drv CL:M 49 P.Pump Drv CL:K 50 Used Toner Mtr 1 51 Used Toner Mtr 2 52 Chage dc:Y 53 Chage dc:C 54 Chage dc:M 55 Charge Grid K...
  • Page 907 Group 5000 70 Paper Separate dc 71 Paper Separate ac 72 ID Sensor 73 Potential Sn LED:Front 74 Potential Sn LED:Center 75 Potential Sn LED:Rear 76 QL:Y 77 QL:C 78 QL:M 79 QL:K 80 LD:Y 81 LD:C 82 LD:M 83 LD:K 84 Polygon Mtr 85 ITB Lift M 86 ITB Lift Motor FC...
  • Page 908 4. Appendix: Service Program Mode Tables 101 C Development Motor: High Speed 2 102 Y Development Motor: High Speed 2 103 Bk Cleaning Motor: High Speed 2 104 M Cleaning Motor: High Speed 2 105 C Cleaning Motor: High Speed 2 106 Y Cleaning Motor: High Speed 2 107 ITB Motor: High Speed 2 108 PRT Motor: High Speed 2...
  • Page 909 Group 5000 127 Feed Mtr 3 Rev:Haf2 128 Feed Mtr 4 Fwd:Rev2 129 Feed Mtr 4 Fwd:Haf2 130 Feed Mtr 4 Fwd:Hi2 131 Feed Mtr 4 Fwd:Hi2:Haf 132 Feed Mtr 4 Rev:Nor2 133 Feed Mtr 4 Rev:Haf2 134 Bypass Feed CL 135 Pickup SOL:Tray 1 136 Pickup SOL:Tray 2 137 Pickup SOL:Tray 3...
  • Page 910 4. Appendix: Service Program Mode Tables 156 Relay Mtr:Rev: Haf2 157 Registration Mtr:Nor2 158 Registration Mtr:Haf2 159 Guide Rel SOL 160 Exit JG SOL 161 Dup/Inv Mtr:Fwd:Nor2 162 Dup/Inv Mtr:Fwd:Haf2 163 Dup/Inv Mtr:Fwd:Hi2 164 Dup/Inv Mtr:Fwd:Hi2:Haf 165 Dup/Inv Mtr:Rev:Nor2: Tab Shts 166 Dup/Inv Mtr:Rev:Haf2: Tab Shts 167 DupTrans Mtr:Fwd:Nor2 168 DupTrans Mtr:Fwd:Haf2...
  • Page 911 Group 5000 188 Dev Fan K:Nor 189 ITB Clng Fan:Nor 190 ITB Clng Fan:Haf 195 Jam LED:Fusing 196 Jam LED:Exit 200 Scananer fanmotor 202 Scananer Lamp 203 Scanner Motor 205 Bk Drum Motor: High Speed 1 206 M Drum Motor: High Speed 1 207 C Drum Motor: High Speed 1 208 Y Drum Motor: High Speed 1 209 Bk Development Motor: High Speed 1...
  • Page 912 4. Appendix: Service Program Mode Tables 223 Y Drum Motor: Half Speed 2 224 Bk Development Motor: Half Speed 2 225 M Development Motor: Half Speed 2 226 C Development Motor: Half Speed 2 227 Y Development Motor: Half Speed 2 228 Bk Cleaning Motor: Half Speed 2 229 M Cleaning Motor: Half Speed 2 230 C Cleaning Motor: Half Speed 2...
  • Page 913 Group 5000 249 Fusing/Exit Motor: Half Speed 1 5810 Cancel Fusing SC When the machine issues one of the "Level A" SC codes shown below, this indicates a serious problem in the fusing unit. The machine is disabled and the operator cannot reset the SC. The machine requires servicing immediately.
  • Page 914 4. Appendix: Service Program Mode Tables Turns the remote diagnostics off and on. [0 to 2/1] 0: Remote diagnostics off. 1: Serial (CSS or NRS) remote diagnostics on. 2: Network remote diagnostics. 2 CE Call Lets the customer engineer start or end the remote machine check with CSS or NRS; to do this, push the center report key.
  • Page 915 Group 5000 Sets the length of time (seconds) for the time-out when sent data is written to the RCG during a call over the NRS network. [0 to 100/1 sec.] 10 RCG Read Timeout Sets the length of time (seconds) for the timeout when sent data is written from the RCG during a call over the NRS network.
  • Page 916 4. Appendix: Service Program Mode Tables Proxy Host This SP sets the address of the proxy server used for communication between the RCG device and the gateway. Use this SP to set up or display the customer proxy server address. The address is necessary to set up the embedded RCG-N.
  • Page 917 Group 5000 CERT: Up State Displays the status of the certification update. The certification used by the embedded RCG-N is set correctly. The certification request (setAuthKey) for update has been received from the GW URL and certification is presently being updated. The certification update is completed and the GW URL is being notified of the successful update.
  • Page 918 4. Appendix: Service Program Mode Tables CERT: Error Displays a number code that describes the reason for the request for update of the certification. Normal. There is no request for certification update in progress. Request for certification update in progress. The current certification has expired. An SSL error notification has been issued.
  • Page 919 Group 5000 CERT: Subject Displays the common name of the @Remote certification subject. CN = the following 17 bytes. Spaces are displayed as underscores (_). Asterisks (****) indicate that no DESS exists. CERT: Serial No. Displays serial number for the @Remote certification. Asterisks (****) indicate that no DESS exists.
  • Page 920 4. Appendix: Service Program Mode Tables Line type Automatic Judgment Press [Execute]. Setting this SP classifies the telephone line where embedded RCG-M is connected as either dial-up (pulse dial) or push (DTMF tone) type, so embedded RCG-M can automatically distinguish the number that connects to the outside line. •...
  • Page 921 Group 5000 Outside Line Outgoing Number The SP sets the number that switches to PSTN for the outside connection for embedded RCG- M in a system that employs a PBX (internal line). • If the execution of SP5816-151 has succeeded and embedded RCG-M has connected to the external line, this SP display is completely blank.
  • Page 922 4. Appendix: Service Program Mode Tables Connection Timing Adjustment Incoming When the Call Center calls out to an embedded RCG-M modem, it sends a repeating ID tone (*#1#). This SP sets the time the line remains open to send these ID tones after the number of the embedded RCG-M modem is dialed up and connected.
  • Page 923 Group 5000 FAX TX Priority This SP determines whether pushing the off-hook button will interrupt an embedded RCGM transmission in progress to open the line for fax transaction. This SP can be used only if SP5816-164 is set to "0". [0 or 1/ 0 / - ] 0: Disable.
  • Page 924 4. Appendix: Service Program Mode Tables Confirm Result Displays a number that indicates the result of the inquiry executed with SP5816-203. Succeeded Inquiry number error Registration in progress Proxy error (proxy enabled) Proxy error (proxy disabled) Proxy error (Illegal user name or password) Communication error Certification update error Other error...
  • Page 925 Group 5000 Register Result Displays a number that indicates the registration result. Succeeded Registration in progress Proxy error (proxy enabled) Proxy error (proxy disabled) Proxy error (Illegal user name or password) Communication error Certification update error Other error Registration executing 208 Error Code Displays a number that describes the error code that was issued when either SP5816 204 or SP5816 207 was executed.
  • Page 926 4. Appendix: Service Program Mode Tables Inquiry, registration attempted without acquiring -12002 device status. Attempted registration without execution of an -12003 inquiry and no previous registration. Attempted setting with illegal entries for -12004 certification and ID2. Operation Error, Incorrect -12005 @Remove communication prohibited Setting Confirmation requested again after confirmation...
  • Page 927 Group 5000 CommLog Print Prints the communication log. 5821 Remote Service Address 5824 NVRAM Data Upload Set the SD card in the Slot 1 (lower slot) then touch [EXECUTE] to upload the NVRAM data to an SD card. Note: When uploading in this SP mode data, the front door must be open. 5825 NVRAM Data Download Set the SD card in the Slot 1 (lower slot) then touch [EXECUTE] to download data from the...
  • Page 928 4. Appendix: Service Program Mode Tables DHCP (Ethernet/IEEE 802.11) This SP code allows you confirm and change the setting that determines whether the IP address is used with DHCP on an Ethernet or wireless (802.11) LAN network. [0 to 1 / 1 / 1] 0: Not used (manual setting) 1: Used Active IPv4 Address...
  • Page 929 Group 5000 This SP determines whether the job interrupted at power off is resumed at the next power on. This SP operates only when SP5828-065 is set to "1". 66 Job Spooling Clear: Start Time [0 to 1 / 1 / 1] 1: Resumes printing spooled jog.
  • Page 930 4. Appendix: Service Program Mode Tables Active IPv6 Stateless Address Active IPv6 Stateless Address These SPs are the IPv6 stateless addresses (1 to 5) referenced on the Ethernet or wireless LAN (802.11b) in the format: Active IPv6 Stateless Address "Stateless Address" + "Prefix Length" The IPv6 address consists of a total 128 bits configured Active IPv6 Stateless Address in 8 blocks of 16 bits each.
  • Page 931 161 IPv6 Stateless Auto Setting stateless. Web Item visible Displays or does not display the Web system items. [0 x 0000 to 0 x ffff / 0 x ffff] 0: Not displayed, 1: Displayed bit0: Net RICOH bit1: Consumable Supplier bit2-15: Reserved (all)
  • Page 932 4. Appendix: Service Program Mode Tables Web shopping link visible Displays or does not display the link to Net RICOH on the top page and link page of the web system. [0 to 1 / 1 / 1] 0: Not display, 1:Display...
  • Page 933 Group 5000 3 HDD Formatting (Thumbnail) 4 HDD Formatting (Job Log) 5 HDD Formatting (Printer Fonts) 6 HDD Formatting (User Info.) 7 Mail RX Data 8 Mail TX Data 9 HDD Formatting (Data for Design) 10 HDD Formatting (Log) 11 HDD Formatting (Ridoc I/F DeskTopBinder) 5840 IEEE 802.11 Channel MAX...
  • Page 934 4. Appendix: Service Program Mode Tables WEP Key Select Determines how the initiator (SBP-2) handles subsequent login requests. [0 to 1/1] 0: If the initiator receives another login request while logging in, the request is refused. 1: If the initiator receives another login request while logging in, the request is refused and the initiator logs out.
  • Page 935 Group 5000 4 Toner Name Setting: Magenta 7 Org Stamp 8 Paste Name 11 StapleStd1 12 StapleStd2 13 StapleStd3 Standard Staples for D373/D374 14 StapleStd4 21 StapleBind1 Booklet Staples for D374 22 StapleBind2 23 StapleBind3 31 Ring Name (50/Black) Ring Binders for D392 32 Ring Name (50/White) 33 Ring Name (100/Black) 34 Ring Name (100/White)
  • Page 936 Transfer Rate Sets the speed for USB data transmission. [Full Speed] [Auto Change] Vendor ID Sets the vendor ID: Initial Setting: 0x05A Ricoh Company [0x0000 to 0xFFFF/1] DFU Product ID Sets the product ID. [0x0000 to 0xFFFF/1] DFU Device Release Number Sets the device release number of the BCD (binary coded decimal) display.
  • Page 937 Group 5000 IP Address (Primary) Use this SP to set the Scan Router Server address. The IP address under the transfer tab can be used with the initial system setting. [0 to FFFFFFFF/1] Delivery Error Display Time Use this setting to set the length of time that the message is shown when a test error occurs during document transfer with the NetFile application and an external device.
  • Page 938 4. Appendix: Service Program Mode Tables Delivery Svr.Capability (Ext) These settings are for future use. They will let you increase the number of registered devices (in addition to those registered for SP5845 010). There are eight bits (Bit 0 to Bit 7). All are unused at this time. 13 Server Scheme (Primary) 14 Server port Number (Primary) [1 to 65535 / 80 / 1]...
  • Page 939 Group 5000 Maximum Entries Changes the maximum number of entries that UCS can handle. [2000 to 20000 / 2000 / 1 step] If a value smaller than the present value is set, the UCS managed data is cleared, and the data (excluding user code information) is displayed. Delivery Server Retry Timer Sets the interval for retry attempts when the delivery server fails to acquire the delivery server address book.
  • Page 940 4. Appendix: Service Program Mode Tables Addr Book Migration (USB -> HDD) This SP moves the address book data from the SD card or flash ROM on the controller board to the HDD. You must cycle the machine off and on after executing this SP. 1.
  • Page 941 Group 5000 Addr Book Media Displays the slot number where an address book data is in. [0 to 30 / - /1] 0: Unconfirmed 1: SD Slot 1 20: HDD 2: SD Slot 2 30: Nothing 4: USB Flash ROM 46 Initialize All Settings &...
  • Page 942 4. Appendix: Service Program Mode Tables Clear Backup Info. Deletes the address book uploaded from the SD card in the Slot 1 (lower slot). Deletes only the files uploaded for that machine. This feature does not work if the card is write- protected.
  • Page 943 Group 5000 Complexity Option 2 Use this SP to set the conditions for password entry to access the local address book. Specifically, this SP limits the password entry to lower case and defines the length of the password. [0 to 32 / 0 / 1step] Note: •...
  • Page 944 4. Appendix: Service Program Mode Tables Encryption Start Shows the status of the encryption function of the address book on the LDAP server. [0 to 255 / 1 ] No default Rep Resolution Reduction • 5847 1 through 5847 6 changes the default settings of image data sent externally by the Net File page reference function.
  • Page 945 Group 5000 Web Service 5848-2 sets the 4-bit switch assignment for the access control setting. Setting of 0001 5848 has no effect on access and delivery from Scan Router. 5848-100 sets the maximum size of images that can be downloaded. The default is equal to 1 gigabyte.
  • Page 946 4. Appendix: Service Program Mode Tables Setting: Log Type: Access No information is available at this time. Setting: Primary Srv No information is available at this time. Setting: Secondary Srv No information is available at this time. Setting: Start Time No information is available at this time.
  • Page 947 Group 5000 Bluetooth 5851 Sets the operation mode for the Bluetooth Unit. Press either key. [0: Public] / [1: Private] Stamp Data Download Touch [EXECUTE] to download the fixed stamp data from the machine ROM onto the hard disk. Then these stamps can be used by the system. If this is not done, the user will not have 5853 access to the fixed stamps ("Confidential", "Secret", etc.).
  • Page 948 4. Appendix: Service Program Mode Tables Save to HDD Specifies the decimal key number of the log to be written to the hard disk. Save to SD Card Specifies the decimal key number of the log to be written to the SD Card. Copy HDD to SD Card (Latest 4 MB) Takes the most recent 4 MB of the log written to the hard disk and copies them to the SD Card.
  • Page 949 Group 5000 Make HDD Debug This SP creates a 32 MB file to store a log on the HDD. Make SD Debug This SP creates a 4 MB file to store a log on an SD card. 5858 Debug Save When These SPs select the content of the debugging information to be saved to the destination selected by SP5857 002.
  • Page 950 4. Appendix: Service Program Mode Tables These SPs allow you to set up to 10 keys for log files for functions that use common memory on the controller board. 1 to 10 Key 1 to Key 10 [-9999999 to 9999999/1] 5860 SMTP/POP3/IMAP4 Partial Mail Receive Timeout...
  • Page 951 Group 5000 S/MIVE: MIME Header Setting Selects the MIME header type of an E-mail sent by S/MIME. [0 to 2 / 0 / 1] 0: Microsoft Outlook Express standard 1: Internet Draft standard 2: RFC standard 5866 E-Mail Report 1 Report Validity Enables or disables the email alert function.
  • Page 952 4. Appendix: Service Program Mode Tables 1 Reboot Setting [0 to 1/ 0 / 1] 0: The machine reboots automatically when the machine issues an SC error and logs the SC error code. If the same SC occurs again, the machine does not reboot. 1: The machine does not reboot when an SC error occurs.
  • Page 953 Group 5000 Allows or disallows the functions of web image monitor. 0: OFF, 1: ON Bit: 0: Forbid all document server access 1: Forbid user mode access 20 DocSvr Acc Ctrl 2: Forbid print function 3: Forbid Fax 4: Forbid scan sending 5: Forbid download 6: Forbid delete 7: Forbid guest user...
  • Page 954 4. Appendix: Service Program Mode Tables This SP sends a text file to an SD card inserted in SD card Slot 1 (lower slot). The operation stores. The file is stored in a folder created in the root directory of the SD card called SD_COUNTER.
  • Page 955 Group 5000 Selects the brand name and the production name for Windows Plug & Play. This information is stored in the NVRAM. If the NVRAM is defective, these names should be registered again. After selecting, press the "Original Type" key and "#" key at the same time. When the setting is completed, the beeper sounds five times.
  • Page 956 4. Appendix: Service Program Mode Tables The LCT accepts the paper sizes below. Enter the correct number of the size of the paper loaded in the LCT: 0: A4 4: 8 1/2 * 11 SEF 1: 8 1/2*11 5: B4 SEF 2: B5 6: 8 1/2 * 14 SEF 3: A4 SEF...
  • Page 957 Group 5000 [0 to 2 / 1 / 1 /step] 0: Disable, 1: Enable, 2: Function limitation When the "Function limitation" is set, "On board NIC" is limited for use with only NRS or LDAP/NT authentication. Note: • Other network applications than @Remote or LDAP/NT authentication are not available when this SP is set to "2".
  • Page 958 4. Appendix: Service Program Mode Tables 25 SDK/J Application Info...

  • Page 959: Group 6000

    Group 6000 Group 6000 Reg Adj ADF Main Reg Adj: Front Adjusts the side-to-side registration for the front in ADF mode. [–3 to +3/0/0.1 mm] ADF Main Reg Adj: Rear Adjusts the side-to-side registration for the back in ADF mode. [–3 to +3/0/0.1 mm] ADF Sub Reg Adj: Front Adjusts the vertical registration for the front in ADF mode.
  • Page 960 4. Appendix: Service Program Mode Tables ADF Input Check Open SP mode SP6007. 1. Select the SP number that corresponds to the component you wish to check. (Refer to the 6007 table below.) 2. Press On then press Off to test the selected item. You cannot exit and close this display until you click Off to switch off the output check currently executing.
  • Page 961 Group 6000 22 Bottom Plate Position Sensor Not Correct Position Correct Position ADF Output Check Turns on the ADF electrical components individually for testing. 1. Open SP mode SP6008. 6008 2. Select the SP number that corresponds to the component you wish to check. 3.
  • Page 962 4. Appendix: Service Program Mode Tables This changes the magnification by adjusting the speed of scanning. [–50(–5%) to +50(+5%)/0.1%] 6020 ADF Mag Adj – ADF Buckle Op Set This SP switches on stopping the scanning entrance roller for all paper sizes. Normally, the scanning entrance roller stops briefly to correct skew of small paper sizes in the ADF paper path.
  • Page 963 Group 6000 6092 LCT Output Chk LCIT RT4000 D350 Use these SPs to do the output check for the optional LCIT. 1 Wide LCT Feed M Lo1 2 Wide LCT Feed M Lo2 3 Wide LCT Feed M Hi1 4 Wide LCT Feed M Hi2 5 Wide LCT Trans M Lo1 6 Wide LCT Trans M Lo2 7 Wide LCT Trans M Hi1...
  • Page 964 4. Appendix: Service Program Mode Tables Punch Position Adjustment Adjusts the punch hole positions in the direction of paper feed. • NA: North America • DOM: Japan • EU: Europe • SCAN: Scandinavia 1 2-Hole:DOM 2 3-Hole:NA [-75 to +75/0.5 mm] 3 4-Hole:EU + Value: Shifts punch unit in the direction of feed.
  • Page 965 Group 6000 1 A3 SEF 2 B4 SEF 3 A4 SEF 4 A4 LEF 5 B5 SEF [-5~+5/0.25 mm] 6 B5 LEF • + Value:Increases time finisher entrance roller remains off. • - Value: Descreases time finisher entrance roller remains 7 DLT SEF off.
  • Page 966 4. Appendix: Service Program Mode Tables 1 A3 SEF 2 B4 SEF 3 A4 SEF 4 A4 LEF 5 B5 SEF [0 to 1/1/1] 6 B5 LEF 0: Paper stops for skew correction 7 DLT SEF 1: Paper does not stop 8 LG SEF 9 LT SEF 10 LT LEF...
  • Page 967 Group 6000 1 A3 SEF 2 B4 SEF 3 A4 SEF 4 A4 LEF 5 B5 SEF [-15~+1.5/0.5 mm] • + Value: ncreases distance between jogger fences and the 6 B5 LEF sides of the stack. 7 DLT SEF • - Value: Decreases the distance between the jogger fences and the sides of the stack.
  • Page 968 4. Appendix: Service Program Mode Tables 1 A3 SEF 2 B4 SEF 3 A4 SEF 4 A4 LEF 5 B5 SEF [-3.5~+3.5/0.5 mm] • - Value: Moves stapling position toward the rear of the 6 B5 LEF machine. 7 DLT SEF •...
  • Page 969 Group 6000 1 A3 SEF 2 B4 SEF 3 A4 SEF 4 A4 LEF 5 B5 LEF [-15. to +1.5/0/0.5 mm] • + Value: Increases distance between jogger fences and the 6 A5 LEF sides of the stack. 7 DLT SEF •...
  • Page 970 4. Appendix: Service Program Mode Tables 1 A4 LEF 2 LT LEF 3 B5 LEF [0 to 4/3/1 sheet] 0: None 4 10.5"x7.25" LEF 1: 1 sheet 5 A4 SEF 2: 2 sheets 6 LT SEF 3: 3 sheets 4: 4 sheets 7 B5 SEF 8 10.5"x7.25"...
  • Page 971 Group 6000 1 A3 SEF 2 B4 SEF [-3 to +3/0.2 mm] + : Shifts staple position toward crease 3 A4 SEF - : Shifts staple position away from crease. 4 B5 SEF 5 DLT SEF 6 LG SEF 7 LT SEF 8 12x18 9 Custom 6111...
  • Page 972 4. Appendix: Service Program Mode Tables These SPs set the switch the following free run modes for Finisher 2 (B830). Touch [ON] to switch on, [OFF] to switch off. 1 Free Run 1 System Free Run 2 Free Run 1 Free Run (Endurance Testing) 3 Free Run 3 Free Run...
  • Page 973 Group 6000 14 Feed Out HP Sn 15 Stp Tray Ppr Sn 16 Stp Tray HP Sn 17 Stp Rotate HP Sn 18 Up Tray LimitSW 19 Door Switch 20 Corner Stp Oper 21 Corner Stp In 22 Corner Staples 23 Punch HP Sn 24 Punch Unit Hp Sn 25 Punch Ppr HP Sn...
  • Page 974 4. Appendix: Service Program Mode Tables 40 BStapler 1 Op 41 BStapler 1 In 42 BStaples 1 In 43 BStapler 2 Op 44 BStapler 2 In 45 BStaples 2 In 46 Up TrayFull:3000 47 Out Jog HP Sn 1 48 Out Jog HP Sn 2 49 OutJog RetractSn 6116 Output Check:Fin1...
  • Page 975 Group 6000 9 Stack Roller M 10 Jogger M 11 Feed Out M 12 Stp Shift M 13 Stp Rot M 14 Corner Stp M 15 Up JG SOL 16 Dn JG SOL 17 Pos Roll SOL 18 Stp Edge Plate SOL 19 Book Press SOL 20 Stack JG M 21 Fold Bot Fence M...
  • Page 976 4. Appendix: Service Program Mode Tables This SP corrects the distance between the jogger fences and the sides of the stack on the finisher stapling tray. 1 A3 SEF 2 B4 SEF 3 A4 SEF 4 A4 LEF [-15~+1.5/-2/0.5 mm] 5 B5 SEF •...
  • Page 977 Group 6000 1 A3 SEF 2 B4 SEF 3 A4 SEF 4 A4 LEF [-2~+2/0/0.5 mm] 5 B5 SEF • - Value: Moves stapling position toward the rear of the 6 B5 LEF machine. • + Value: Shifts the stapling position toward the front of the 7 DLT SEF machine.
  • Page 978 4. Appendix: Service Program Mode Tables 1 A3 SEF 2 B4 SEF 3 A4 SEF 4 A4 LEF 5 B5 SEF 6 B5 LEF [-3 to +3/0/0.01 mm] 7 A5 SEF • + Value: Increases distance between jogger fences and the 8 A5 LEF sides of the stack.
  • Page 979 Group 6000 Use this SP to adjust the timing of the top fence motor that positions the top fence. Note: After all the pages of a stack have been fed onto the stapling tray, the top fence jogs the stack vertically to align the leading edge of the stack for stapling. 1 A4 LEF [-5 to 10/0/0.1 mm] 2 B5 LEF...
  • Page 980 4. Appendix: Service Program Mode Tables 9 Shift HP Sn 1 10 Stapler Side HP Sn 11 Stapler HP Sn 12 Stapler Sn 13 Stapler Tray Sn 14 Door Open Sn 15 Punch Sn 16 Punch HP Sn 1 17 Punchout Full Sn 18 Paper Hgt Sn:Stp 19 Paper Hgt Sn:Shift 20 Paper Jam Sensor...
  • Page 981 Group 6000 35 Punch HP Sn 2 36 Shift Jog Sn 37 Shift Jog HP Sn 38 OutJog RetractSn 39 Emergency Stop SW 40 Top Fence HP Sensor 41 Bottom Fence HP Sensor 42 Shift Tray Full Sn:Z-Fold 43 Shift Tray Exit Sensor 2 44 Upper Tray JG HP Sensor 45 Stapler JG HP Sensor 46 Prestack JG HP Sensor...
  • Page 982 4. Appendix: Service Program Mode Tables 3 Upper Tray JG Mtr:Cont 4 Tray Lift M:1 Op 5 Jogger M:1 Op 6 Stp M:1 Op Horiz 7 Stp M:1 Op 8 Punch M:1 Op 9 Stapler JG Mtr:Cont 10 Stp Hammer M:1 Op 11 Feed Out M:1 Op 12 Shift M:1 Op 13 Stapler Rot Mtr:Cont...
  • Page 983 Group 6000 29 Positioning Roller Mtr:Cont 30 Prestack Trans Mtr:Cont 31 Staple Trim Chute SOL:1 Op 6250 Input Check:Fin3 Japan Only 6251 Output Check:Fin3 Japan Only 6252 Free Run:Fin3 Japan Only 6301 Fine Adj 1st, 2nd Z-Fold Japan Only Use these SP codes to adjust the positions of the Z-folds done with the Z-Fold Unit B660. The 1st and 2nd folds can be adjusted separately.
  • Page 984 4. Appendix: Service Program Mode Tables 1st Fold:A3 SEF 1st Fold:B4 SEF 1st Fold:A4 SEF [-4 ~ +4/0/ 0.2 mm] Refer to the illustration above. 1st Fold:DLT SEF Adjusts the position of the first fold [A] to decrease or 1st Fold:LG SEF increase the distance A between the leading edge [B] and the crease of the 2nd fold [C].
  • Page 985 Group 6000 10 1st Stopper Paper Sensor 11 1st Stopper HP Sensor 12 2nd Stopper Paper Sensor 13 2nd Stopper HP Sensor 14 3rd Stopper Paper Sensor 15 3rd Stopper HP Sensor 16 Direct-Send JG HP Sensor 17 FM6 Pawl HP Sensor 18 Top Tray Paper Path Sensor 19 Top Tray Exit Sensor 20 Horizontal Path Exit Sensor...
  • Page 986 4. Appendix: Service Program Mode Tables 9 2nd Stopper Motor 10 3rd Stopper Motor 11 Dynamic Roller Lift Motor 12 Registration Roller Release Motor 13 Fold Plate Motor 14 Jogger Fence Motor 15 Positioning Roller Motor 16 Direct-Send JG Motor 17 FM6 Pawl Motor 18 1st Fold Motor 19 2nd Fold Motor...
  • Page 987 Group 6000 4 Free Run 4 Shift free run. A4 LEF at 90 ppm with simulated output jogging with the shift jogger unit mounted on the side of the finisher. 6312 FM1 Z-Fold: Fine Adjust 1st Fold (D454) 1 A3 SEF [-4 to +4 / 0 / 0.2 mm] 2 B4 SEF 3 A4 SEF...
  • Page 988 4. Appendix: Service Program Mode Tables 6314 FM2 Half Fold Fine Adj (D454) 1 A3 SEF 2 B4 SEF 3 A4 SEF 4 DLT SEF [-4 to +4 / 0 / 0.2 mm] 5 LG SEF 6 LT SEF 7 12x18 8 8-Kai 9 B5 SEF 10 13x19.2...
  • Page 989 Group 6000 1 A3 SEF [-4 to +4 / 0 / 0.2 mm] 2 B4 SEF 3 A4 SEF 4 DLT SEF 5 LG SEF 6 LT SEF 7 12x18 8 8-Kai 9 B5 SEF 19 Other 6316 FM3 Letter Fold-out: Find Adj 2nd (D454) 1 A3 SEF [-4 to +4 / 0 / 0.2 mm] 2 B4 SEF...
  • Page 990 4. Appendix: Service Program Mode Tables 1 A3 SEF [-4 to +4 / 0 / 0.2 mm] 2 B4 SEF 3 A4 SEF 4 DLT SEF 5 LG SEF 6 LT SEF 7 12x18 8 8-Kai 9 B5 SEF 19 Other 6318 FM4 Letter Fold-in: Fine Adj 2nd (D454) 1 A3 SEF...
  • Page 991 Group 6000 1 A3 SEF [-4 to +4 / 0 / 0.2 mm] 2 B4 SEF 3 A4 SEF 4 DLT SEF 5 LG SEF 6 LT SEF 7 12x18 8 8-Kai 9 B5 SEF 19 Other 6320 FM5 Double Parallel: Fine Adj 2nd (D454) 1 A3 SEF [-4 to +4 / 0 / 0.2 mm] 2 B4 SEF...
  • Page 992 4. Appendix: Service Program Mode Tables 1 A3 SEF [-4 to +4 / 0 / 0.2 mm] 2 B4 SEF 3 A4 SEF 4 DLT SEF 5 LG SEF 6 LT SEF 8 8-Kai 9 B5 SEF 19 Other 6322 FM6 Gate Fold: Fine Adj 2nd (D454) 1 A3 SEF [-4 to +4 / 0 / 0.2 mm]...
  • Page 993 Group 6000 6323 FM6 Gate Fold: Fine Adj 3rd (D454) 1 A3 SEF [-4 to +4 / 0 / 0.2 mm] 2 B4 SEF 3 A4 SEF 4 DLT SEF 5 LG SEF 6 LT SEF 7 12x18 8 8-Kai 9 B5 SEF 19 Other 6324...
  • Page 994 4. Appendix: Service Program Mode Tables 6325 Registration Buckle Adjust (D454) 001 A3 SEF 002 B4 SEF 003 A4 SEF 004 DLT SEF 005 LG SEF [+1 to 1 /0/ 0.5 mm] 006 LT SEF 007 12x18 008 8-Kai 009 B5 SEF 019 Other 6326 Registration Buckle Adjust Select (D454) [0: With Buckle Control]...
  • Page 995 Group 6000 10 Vert Transport Sn3:Bin5 11 Paper Overflow Sn 4 12 Paper Detect Sn 5 13 Paper Overflow Sn 5 14 Paper Detect Sn 6 15 Vert Transport Sn4:Bin7 16 Paper Overflow Sn 6 17 Paper Detect Sn 7 18 Paper Overflow Sn 7 19 Paper Detect Sn 8 20 Vert Transport Sn 5:Bin9...
  • Page 996 4. Appendix: Service Program Mode Tables 9 Turn Gate SOL7 10 Turn Gate SOL8 6352 Free Run:Mail Box Press [ON] and [OFF] to switch on/off the mailbox for free run testing. 6400 Input Check: 2-Tray CIT Cover Interposer Tray B835 Use these SP codes to perform the sensor and switch input checks for the Cover Interposer Tray B835.
  • Page 997 Group 6000 19 Paper End Sn2 20 Length Sn1 21 Length Sn2 22 Tray1 Size Sn1 23 Tray1 Size Sn2 24 Tray1 Size Sn3 25 Tray1 Size Sn4 26 Tray1 Size Sn5 27 Tray2 Size Sn1 28 Tray2 Size Sn2 29 Tray2 Size Sn3 30 Tray2 Size Sn4 31 Tray2 Size Sn5...
  • Page 998 4. Appendix: Service Program Mode Tables 6 Pullout M1 7 Pullout M2 8 Trans M 9 Horizontal Trans M 6450 Interposer Size CIT B704 Controls the paper size for the cover interposer tray. Select a paper size and push [Execute] 1 A3SEF/12"*18"...
  • Page 999 Group 6000 [0 to 1/1] 0: 16-Kai SEF, 1: LT 8 EU/Taiwan 3 [0 to 1/1] 0: 16-Kai SEF, 1: LT SEF 6451 Input Check:1-Tray CIT Cover Interposer B704 Use these SP codes to perform the input checks for the sensors of the Cover Interposer Tray B704.
  • Page 1000 4. Appendix: Service Program Mode Tables 2 LT LEF 6503 Adj Binding Position 2 Ring Binder D392 1 A4 LEF 2 LT LEF 6504 Adj Jog: Punching Ring Binder D392 Shifts the punch hole position horizontally (front-to-rear, rear-to-front) This SP must be adjusted after replacement of one or more of the following items: •...
  • Page 1001 Group 6000 Adjusts the height of the paddle roller at initialization. If the correct number is not entered, the stack will not be jogged correctly before binding. [-3 to +3/0/0.1 mm] This SP must be adjusted after replacement of one or more of the following items: •...
  • Page 1002 4. Appendix: Service Program Mode Tables A4 LEF Adjusts the stop position of the front jog fence. If the correct number is not entered, the stack will not be jogged correctly before binding. [-2 to +2/0/0.1 mm] This SP must be adjusted after replacement of one or more of the following items: •...
  • Page 1003 Group 6000 A4 LEF Shifts the operating position of the rear jog fence. If the correct number is not entered, the stack will not be jogged correctly before binding. [-2 to +2/0/0.1 mm] This SP must be adjusted after replacement of one or more of the following items: •...

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