Club Car FE400 Golf Cart Engine Manuals

Manuals and User Guides for Club Car FE400 Golf Cart Engine. We have 1 Club Car FE400 Golf Cart Engine manual available for free PDF download: Repair And Rebuild Manual

Club Car FE400 Repair And Rebuild Manual (264 pages)

Engines and Drivetrain Components

Brand: Club Car | Category: Engine | Size: 45 MB

Table of Contents
5
Section 1 - Safety
13
General Warning
13
Section 2 - Fe290 Engine
17
General Information
17
Special Engine Service Tools Available from Club Car
17
Recommended Replacement Parts for Engine Teardown
18
Before Servicing
18
Mechanical Systems
18
Cylinder Components
20
Cylinder Head
20
General Information
20
Cylinder Shroud Removal
20
Rocker Arm and Push Rod Removal
23
Cylinder Head Removal
23
Valve Removal
24
Breather Valve (Reed Valve)
24
Cylinder Head Cleaning and Inspection
25
Valve Guides
25
Valve Seats
27
Valves
29
Rocker Arm and Rocker Shaft Inspection
31
Push Rod Inspection
32
Cylinder Head Installation
32
Valve Clearance Check and Adjustment
34
Breather Valve (Reed Valve)
34
Installation of Remaining Engine Components
35
Crankcase Components
36
Crankcase Cover Removal
36
Camshaft and Tappets
38
Piston and Connecting Rod
38
Cylinder Block
41
Ignition Coil and Flywheel
43
Oil Pump
45
Oil Pressure Relief Valve
46
Crankshaft and Counterbalance
47
Counterbalance Weight
50
Oil Screen
52
Ball Bearing
53
Oil Seals
53
Piston and Connecting Rod Installation
55
Crankshaft Axial Play Adjustment
56
Crankcase Cover Installation
58
Engine Assembly
59
Engine Installation
60
Service Specifications
61
Specifications for Resizing Cylinder Bore
62
Torque Specifications
62
Adjustments and Settings
63
Section 3 - Fe350 Engine
65
General Information
65
Special Engine Service Tools Available from Club Car
65
Recommended Replacement Parts for Engine Teardown
66
Before Servicing
66
Mechanical Systems
66
Cylinder Components
68
Cylinder Head
68
General Information
68
Cylinder Shroud Removal
68
Rocker Arm and Push Rod Removal
71
Cylinder Head Removal
71
Valve Removal
72
Breather Valve (Reed Valve)
72
Cylinder Head Cleaning and Inspection
73
Valve Guides
74
Valve Seats
75
Valves
77
Rocker Arm and Rocker Shaft Inspection
79
Push Rod Inspection
80
Cylinder Head Installation
80
Valve Clearance Check and Adjustment
81
Breather Valve (Reed Valve)
81
Installation of Remaining Engine Components
82
Crankcase Components
84
Crankcase Cover Removal
84
Camshaft and Hydraulic Lifters
85
Piston and Connecting Rod
87
Cylinder Block
90
Ignition Coil and Flywheel
92
Oil Pump
93
Oil Pressure Relief Valve
95
Crankshaft and Counterbalance
96
Counterbalance Weight
99
Oil Screen
102
Ball Bearing
102
Oil Seals
103
Piston and Connecting Rod Installation
105
Crankshaft Axial Play Adjustment
106
Camshaft Axial Play Adjustment
107
Crankcase Cover Installation
108
Engine Assembly
109
Engine Installation
110
Service Specifications
111
Specifications for Resizing Cylinder Bore
112
Torque Specifications
112
Adjustment and Settings
113
Section 4 - Fe400 Engine
115
General Information
115
Special Engine Service Tools Available from Club Car
115
Recommended Replacement Parts for Engine Teardown
116
Before Servicing
116
Cylinder Head
116
General Information
116
Muffler Removal and Installation
117
Cylinder Block
117
Engine Installation
120
Service Specifications
120
Specifications for Resizing Cylinder Bore
120
Torque Specifications
120
Adjustment and Settings
120
Section 5 - Mc008C-Es00 and Mc008C-Fs00 Unitized Transaxles
121
General Information
121
Transaxle Models and Identification
121
Axle Shaft
122
Unitized Transaxle Removal
122
Unitized Transaxle Disassembly
122
Component Disassembly
126
Governor Gear Disassembly
126
Differential Gear Case Disassembly
129
Shifter Fork Disassembly
131
Synchronizer Gear Disassembly
131
Intermediate Gear Disassembly
132
Idler Shaft Disassembly
133
Unitized Transaxle Component Inspection
134
Component Assembly
134
Idler Shaft Assembly
134
Intermediate Gear Assembly
134
Synchronizer Gear Assembly
135
Shifter Fork Assembly
138
Differential Gear Case Assembly
139
Governor Gear Assembly
141
Unitized Transaxle Assembly
141
Axle Tubes
146
Unitized Transaxle Installation
146
Lubrication
146
Section 6 - Mc010C-Bs00 Unitized Transaxle with Differential Lock
147
General Information
147
Transaxle Models and Identification
147
Axle Shaft
148
Unitized Transaxle Removal
148
Unitized Transaxle Disassembly
148
Component Disassembly
153
Differential Gear Lock Housing Disassembly
153
Governor Gear Disassembly
153
Differential Gear Case Disassembly
154
Shifter Fork Disassembly
156
Synchronizer Gear Disassembly
156
Intermediate Gear Disassembly
158
Idler Shaft Disassembly
158

Club Car Categories

Utility Vehicle Golf Cars Offroad Vehicle Electric Vehicles Battery Charger

More Club Car Manuals

Club Car FE400 Golf Cart Engine Manuals

Club Car FE400 Repair And Rebuild Manual (264 pages)

Table of Contents

Related Products

Club Car Categories