ABB IRB 660 Articulated Robot Manuals

Manuals and User Guides for ABB IRB 660 Articulated Robot. We have 5 ABB IRB 660 Articulated Robot manuals available for free PDF download: Product Manual, Product Specification, Operating Manual

ABB IRB 660 Product Manual (362 pages)

Brand: ABB | Category: Robotics | Size: 12 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation
16
How to Read the Product Manual
18
1 Safety

19
- Safety Information
  19
  - Limitation of Liability
    19
  - Requirements on Personnel
    20
- Safety Signals and Symbols
  21
  - Safety Signals in the Manual
    21
  - Safety Symbols on Manipulator Labels
    23
- Robot Stopping Functions
  29
- Installation and Commissioning
  30
- Operation
  33
  - Unexpected Movement of Robot Arm
    33
- Maintenance and Repair
  34
  - Emergency Release of the Robot Axes
    37
  - Brake Testing
    38
- Troubleshooting
  39
- Decommissioning
  40
2 Installation and Commissioning

41
3 Maintenance

91
- Introduction
  91
- Maintenance Schedule and Expected Component Life
  92
- Inspection Activities
  96
- Replacement/Changing Activities
  122
  - Type of Lubrication in Gearboxes
    122
  - Changing Oil, Axis-1 Gearbox
    123
  - Changing Oil, Gearbox Axes 2 and 3
    126
  - Changing Oil, Gearbox Axis 6
    130
  - Replacing the SMB Battery
    132
- Lubrication Activities
  136
  - Lubricating Balancing Device Bearings and Piston Rod
    136
- Cleaning Activities
  139
  - Cleaning the IRB 660
    139
4 Repair

141
- Introduction
  141
- General Procedures
  142
- Complete Robot
  150
- Upper and Lower Arm
  172
  - Replacing the Turning Disk
    172
  - Replacement of Tilthouse Unit
    176
  - Replacement of Upper Arm
    191
  - Replacement of Linkage - Upper Rod
    201
  - Replacing the Linkage - Lower Rod
    205
  - Replacement of Linkage - Link
    209
  - Replacing the Parallel Rod
    216
  - Replacing the Complete Lower Arm
    221
  - Replacement of Parallel Arm
    229
- Frame and Base
  236
  - Replacing the Balancing Device
    236
  - Replacing the SMB Unit
    244
  - Replacing the Brake Release Board
    247
- Motors
  251
  - Replacing Motor, Axis 1
    251
  - Replacing Motors, Axes 2 and 3
    258
  - Replacing Motor, Axis 6
    269
- Gearboxes
  276
  - Replacing the Axis 1 Gearbox
    276
  - Replacing the Gearbox, Axes 2- 3
    287
  - Replacing Gearbox Axis 6
    299
5 Calibration

305
- Introduction to Calibration
  305
6 Decommissioning

333
- Environmental Information
  333
- Scrapping of Robot
  335
- Decommissioning of Balancing Device
  336
7 Reference Information

339
- Introduction
  339
- Applicable Standards
  340
- Unit Conversion
  342
- Screw Joints
  343
- Weight Specifications
  346
- Standard Tools
  347
- Special Tools
  348
- Lifting Accessories and Lifting Instructions
  351
8 Spare Part Lists

353
- Spare Part Lists and Illustrations
  353
9 Circuit Diagrams

355

ABB IRB 660 Product Manual (128 pages)

FlexGripper-Clamp

Brand: ABB | Category: Robotics | Size: 4 MB

Table of Contents
5
Overview
7
Safety
9
Introduction
9
General Safety Information
10
Safety in the Manipulator System
10
Safety Risks
11
Safety Risks During Installation and Service Work on the Flexgripper
11
Safety Risks Related to Tools/Workpieces
12
Safety Risks Related to High Speed
13
Safety Risks During Operational Disturbances
14
Risks Associated with Live Electric Parts
15
Safety Actions
16
Safety Fence Dimensions
16
Fire Extinguishing
17
Safe Use of the Flexpendant
18
Safety Related Instructions
19
Safety Signals, General
19
Safety Symbols on the Flexgripper Labels
21
Safety Guidelines
22
Flexgripper-Clamp
23
Specification
23
Mechanical Structure & Working Principle
25
General
25
Main Frame
26
Clamp Unit
27
Hook Unit
29
Installation and Commissioning
30
Overview
30
Unpacking
31
Adjustment
33
Mounting the Flexgripper-Clamp
34
Commissioning
37
Maintenance
50
General
50
Regular Inspection of Flexgripper-Clamp
51
Regular Replacement
52
Repair
53
Instruction
53
Cylinder
54
Replacing the Moving Plate Cylinder
54
Replacing the Cylinder of Hook
56
Magnetic Proximity Switch
59
Sensors
61
Solenoid Valve
62
Dress Cable
63
Trouble Shooting
64
Start-Up Failures
64
Gripper Not Responding
65
Wrong Movement
66
Low Performance
67
Problem Jogging the Gripper
68
Oil Stains on Gripper
69
Mechanical Noise
70
Workpiece Drop on Power down
71
Workpiece Drop on Air down
72
No Input Signal Detected
73
Decommissioning
74
Introduction
74
Environmental Information
75
Ware Part
76
Spare Parts
77
Circuit Diagram
85
Electrical Circuit
85
Pneumatic Circuit
96
Flexgripper UI
99
Software Installation
100
Installing Flexgripper UI Flexpendant Application
100
I/O Signal Configuration
102
Back-Up and I-Start
104
Operation
105
Flexgripper UI Main Interface
105
Tool Handle
106
Flexgripper Function Test
106
TCP Edit
110
Tune
114
Position Tune
114
Work Object Tune
116
Test Run
117
Production
119
Production Monitor
119
Setup
120
Trouble Shooting
123

ABB IRB 660 Product Manual (118 pages)

FlexGripper-Vacuum

Brand: ABB | Category: Robotics | Size: 5 MB

Table of Contents
5
Overview
7
1 Safety

9
2 Flexgripper-Vacuum

23
- Specification
  23
- Mechanical Structure & Working Principle
  25
  - General
    25
  - Vacuum Rails
    26
  - Pallet Hook
    28
- Installation and Commissioning
  30
  - Overview
    30
  - Unpacking
    31
  - Adjustment
    33
  - Mounting the Flexgripper-Vacuum
    34
  - Commissioning
    37
- Maintenance
  49
  - General
    49
  - Regular Maintenance Activities
    50
  - Changing/Replacement Activities
    51
- Repair
  52
  - Instruction
    52
  - Cylinder
    53
    
    Replacing the Cylinder of the Pallet Picker Unit
    53
    
    Replacing the Cylinder on the Pallet Searcher
    55
  - Magnetic Proximity Switch
    57
  - Sensors
    59
  - Pneumatic Unit
    61
  - Valve Base
    64
  - Dress Cable
    66
- Trouble Shooting
  67
  - Start-Up Failures
    67
  - Gripper Not Responding
    68
  - Wrong Movement
    69
  - Low Performance
    70
  - Problem Jogging the Gripper
    71
- Mechanical Noise
  72
- Workpiece Drop on Power down
  73
- No Input Signal Detected
  74
- No Vacuum Created
  75
- Decommissioning
  76
  - Introduction
    76
  - Environmental Information
    77
- Wear Parts
  78
- Spare Parts
  79
- Circuit Diagram
  82
  - Electrical Circuit
    82
  - Pneumatic Circuit
    88
3 Flexgripper UI

89
- Software Installation
  90
- Operation
  94
  - Flexgripper UI Main Interface
    94
  - Tool Handle
    95
    
    Flexgripper Function Test
    95
    
    TCP Edit
    100
  - Tune
    103
    
    Position Tune
    103
    
    Work Object Tune
    105
    
    Test Run
    106
  - Production
    108
    
    Production Monitor
    108
    
    Setup
    109
- Trouble Shooting
  112

ABB IRB 660 Product Specification (64 pages)

Brand: ABB | Category: Robotics | Size: 2 MB

Table of Contents
5
Overview of this Specification
7
Overview
10
Description
13
Structure
13
Introduction
13
Different Robot Versions
15
Definition of Version Designation
16
Standards
19
Applicable Standards
19
Installation
21
Introduction
21
Operating Requirements
22
Mounting the Manipulator
23
Calibration
28
Calibration Methods
28
Fine Calibration
30
Load Diagrams
32
Introduction to Load Diagrams
32
Load Diagrams
33
Maximum Load and Moment of Inertia
35
Maximum TCP Acceleration
36
Mounting of Equipment
37
Overview
37
Robot Motion
42
Introduction
42
Performance According to ISO 9283
44
Velocity
45
Robot Stopping Distances and Times
46
Customer Connections
47
Introduction
47
Maintenance and Troubleshooting
49
Introduction
49
Specification of Variants and Options
51
Introduction to Variants and Options
51
Manipulator
52
Floor Cables
55
Process
56
User Documentation
57
Accessories
59
Introduction to Accessories
59
Index
61

ABB IRB 660 Operating Manual (20 pages)

Brand: ABB | Category: Robotics | Size: 3 MB

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ABB IRB 660 Articulated Robot Manuals

ABB IRB 660 Product Manual (362 pages)

Table of Contents

1 Safety

2 Installation and Commissioning

3 Maintenance

4 Repair

5 Calibration

6 Decommissioning

7 Reference Information

8 Spare Part Lists

9 Circuit Diagrams

ABB IRB 660 Product Manual (128 pages)

Table of Contents

ABB IRB 660 Product Manual (118 pages)

Table of Contents

1 Safety

2 Flexgripper-Vacuum

3 Flexgripper UI

ABB IRB 660 Product Specification (64 pages)

Table of Contents

ABB IRB 660 Operating Manual (20 pages)

Table of Contents

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