Front Brake Caliper Removal And Installation - Suzuki GSF1250 Service Manual

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4B-3 Front Brakes:
5) Tighten the pad mounting pin to the specified torque.
Tightening torque
Front brake pad mounting pin (a): 16 N·m (1.6
kgf-m, 11.5 lb-ft)
NOTE
After replacing the brake pads, pump the
brake lever several times to check for proper
brake operation and then check the brake
fluid level.

Front Brake Caliper Removal and Installation

NOTE
The right and left calipers are installed
symmetrically and therefore the removal
procedure for one side is the same as that for
the other side.
Removal
1) Drain brake fluid. Refer to "Brake Fluid Replacement
in Section 4A (Page 4A-10)".
2) Remove the brake hose from the caliper by
removing the union bolt (1) and catch the brake fluid
in a suitable receptacle.
NOTE
• Place a rag underneath the union bolt on
the brake caliper to catch any spilt brake
fluid.
• Slightly loosen the brake caliper housing
bolts (3) to facilitate later disassembly, if
necessary.
Special tool
: 09930–11920 (Torx bit (JT 40H))
: 09930–11940 (Bit holder)
(a)
Installation
I718H1420013-01
Install the brake caliper in the reverse order of removal.
Pay attention to the following points:
• Tighten each bolt to the specified torque.
B718H14206004
• After setting the brake hose union to the stopper,
• Bleed air from the brake system after installing the
3) Remove the brake caliper by removing the caliper
mounting bolts (2).
3
1
3
Tightening torque
Front brake caliper mounting bolt (a): 26 N·m (2.6
kgf-m, 19.0 lb-ft)
Front brake caliper housing bolt (b): 22 N·m (2.2
kgf-m, 16.0 lb-ft)
tighten the union bolt to the specified torque.
CAUTION
!
The seal washers should be replaced with the
new ones to prevent fluid leakage.
Tightening torque
Front brake hose union bolt (c): 23 N·m (2.3 kgf-
m, 16.5 lb-ft)
(b)
(c)
(b)
caliper. Refer to "Air Bleeding from Brake Fluid Circuit
in Section 4A (Page 4A-8)".
2
I718H1420014-01
(a)
I718H1420015-01

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