Assembly
Assemble the master cylinder in the reverse order of
disassembly. Pay attention to the following points:
CAUTION
!
• Wash the master cylinder components with
new brake fluid before reassembly.
• Do not wipe the brake fluid off after
washing the components.
• When washing the components, use the
specified brake fluid. Never use different
types of fluid or cleaning solvents such as
gasoline, kerosine, etc.
• Apply brake fluid to the master cylinder
bore and all of the master cylinder
component to be inserted into the bore.
BF: Brake fluid (DOT 4)
• Apply grease to the push rod end.
: Grease 99000–25100 (SUZUKI Silicone
Grease or equivalent)
Brake Control System and Diagnosis:
• Install the O-ring (1).
CAUTION
!
Replace the O-ring (1) with a new one.
Rear Brake Master Cylinder Parts Inspection
Refer to "Rear Brake Master Cylinder Disassembly and
Assembly (Page 4A-19)".
Master Cylinder
Inspect the master cylinder bore for any scratches or
other damage.
I649G1410036-02
Piston
Inspect the piston surface for any scratches or other
damage.
Rubber Parts
Inspect the primary cup, secondary cup and dust boot
for wear or damage.
I649G1410041-03
4A-20
1
I718H1410061-01
B718H14106018
I649G1410038-02
I649G1410039-02