Countershaft Gear / Driveshaft Gear Disassembly And Assembly - Suzuki GSF1250 Service Manual

Countershaft Gear / Driveshaft Gear
Disassembly and Assembly
Refer to "Transmission Removal (Page 5B-3)" and
"Transmission Installation (Page 5B-5)".
Disassembly
CAUTION
!
Identify the position of each removed part.
Organize the parts in their respective groups
(i.e., drive or driven) so that they can be
reinstalled in their original positions.
Disassemble the countershaft and driveshaft as shown
in the transmission construction. Refer to "Transmission
Construction (Page 5B-8)".
Pay attention to the following points:
Countershaft
• Remove the O-ring (1) and wave washer (2).
2
• Remove the 6th drive gear snap ring (3) from its
groove and slide it towards the 3rd/4th drive gears (4).
• Slide the 6th (5) and 2nd (6) drive gears toward the
3rd/4th drive gears (4), then remove the 2nd drive
gear circlip (7).
4
B718H15206005
1
I718H1520072-01
5
6
7
3
I718H1520030-02
• Remove the countershaft bearing (8) along with the
housing (9), using the hydraulic press.
• Remove the countershaft bearing (8) from the housing
(9), using the special tool.
Special tool
(A): 09913–70210 (Bearing installer set)
8
Driveshaft
• Remove the driveshaft bearing (1) along with the
spacer (2), using the hydraulic press.
1
Manual Transmission:
8
9
I718H1520031-02
(A)
9
I718H1520032-02
2
I718H1520033-01
5B-9