Gear Cluster Disassembly - Polaris RANGER XP 900 2018-2019 Service Manual

18. Remove two screws and retaining plates, then lift
shift fork (Y) and torsion spring out of transmission
housing.
19. Using a 5 mm Allen wrench, remove the screws that
secure the pinion shaft assembly (V). Lift the pinion
shaft assembly straight up to remove it from the
housing. Note the longer screw (W) that locks the
snorkel tube.
20. Remove all seals from the gearcase halves and
clean the cases in preparation for assembly.
9929399 R01 - 2018-2019 RANGER XP/ CREW 900/1000 Service Manual
© Copyright Polaris Industries Inc.

GEAR CLUSTER DISASSEMBLY

1. Remove the bearing from the reverse shaft using a
bearing puller. Remove the retaining ring and slide
the washers, 49T gear and needle bearing off the
reverse shaft (see Figure 8-1).
2. Remove the retaining ring and engagement dog from
the reverse shaft (see Figure 8-1).
3. Remove the retaining ring, washer, needle bearing,
and sprocket from the reverse shaft (see Figure 8-1).
4. Tilt the two shafts towards each other and remove the
silent chain from the two shafts.
TRANSMISSION
6
6.19