Gear Cluster Disassembly; Snorkel Tube Removal / Disassembly - Polaris RZR XP Service Manual

GEAR CLUSTER DISASSEMBLY

1. Remove the bearing from the reverse shaft using a
bearing puller. Remove the retaining ring and slide
the washers, high gear and needle bearing off the
reverse shaft.
q
Park/Low Shift Dog
w
Thrust Washer
e
Low Gear
r
Reverse Shaft
t
Reverse Gear
2. Remove the Reverse/High shift dog.
3. Remove the snap ring, washer, needle bearing, and
reverse gear from the reverse shaft.
4. If necessary, disassemble the other end of the
reverse shaft. Remove the bearing , Park/Low shift
dog, retaining ring, washer, low gear and needle
bearing from the reverse shaft.

SNORKEL TUBE REMOVAL / DISASSEMBLY

CAUTION
The pinion shaft must be removed prior to removing the
snorkel tube assembly. Failure to remove pinion shaft
will result in damage to the snorkel tube or LH
gearcase.
9929419 R02 - 2018-2019 RZR XP / XP 4 Turbo S Service Manual
© Copyright Polaris Industries Inc.
y
Needle Bearing
u
Reverse/High Shift
Dog
i
Snap Ring
o
High Gear
a
Bearing
1. Using the Snorkel Tube Tool and two of the coupler
bolts to hold the coupler, remove the front output
q
shaft coupler nut and washers
Snorkel Tube Tool:
PU-51862
2. Use the snorkel tube tool to remove the snorkel tube
and front output shaft as an assembly.
TRANSMISSION
w
.
6
6.13