Clutch Bushing Installation; Driven Clutch Assembly - Polaris RZR XP 1000 2014 Service Manual

PVT SYSTEM
10. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
11. Remove nut (left hand thread) from puller rod and set
aside.
12. Remove adapters from puller.
13. Remove bushing and removal tool from adapters.
Discard bushing.

CLUTCH BUSHING INSTALLATION

1. Install Number Two Puller Adapter
2. Install the Adapter Reducer
3. Apply Loctite® 648 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool
assembly into sheave.
5.34
a
onto puller.
o
onto puller.
w
and install
6. Install left hand thread nut onto puller rod and hand
tighten against installation tool.
7. Turn clutch sheave counterclockwise, making sure
bushing is drawn straight into bore. Continue until
bushing is seated.
8. Remove nut from puller rod and set aside.
9. Remove installation tool and clutch sheave from
puller.

DRIVEN CLUTCH ASSEMBLY

1. Install a new bearing
arbor press. Once bearing is fully seated, install a
w
new snap ring .
9926816 R07 - 2014-2016 RZR XP 1000 / XP4 1000 Service Manual
q
onto the clutch shaft using an
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