Flywheel / Stator Installation - Polaris Sportsman 800 EFI 4x4 2012 Service Manual

ENGINE
After any reassembly or rebuild, the engine must be
primed using the Oil Priming Adapter (PU-45778) and a
3/4-full oil filter before initial start-up. Follow the steps in
this section to properly prime the engine and aid proper
engine break in. Failure to perform this procedure may
cause internal engine damage on initial start-up.
3.66
CAUTION
9924864 - 2012-2014 SPORTSMAN 800 / 6X6
© Copyright 2013 Polaris Sales Inc.

Flywheel / Stator Installation

NOTE: Before assembly, clean the bolts and bolt
holes with Primer N (PN 2870585) to remove any
debris. This will ensure proper sealing when
installing bolts.
1. Carefully install the stator to the gear/stator housing
cover. Do not tap on the stator or the gear stator
housing cover. This may cause a leak in between
the gear/stator housing cover and the crankcase.
2. Properly place the stator wires under the wire hold-
down and install the bolts. Inspect the bolts, if new
bolts are needed, replace them with new bolts. New
bolts contain patch lock, so Loctite® is not needed.
Torque bolts to specification.
3. Install the starter bendix if removed.
4. Install woodruff key. Install the flywheel. Install the
flywheel washer and nut. Torque the flywheel nut to
specification.
Flywheel Nut:
65 ft-lbs (88 Nm)