Valves And Cylinder Head Disassembly And Assembly - Suzuki Grand Vitara 2011 Manual

5) Install cylinder head to cylinder block.
Apply engine oil to new cylinder head bolts and
tighten them gradually as follows.
NOTE
If cylinder head bolt (M10) is reused, make
sure to check cylinder head bolt (M10) for
deformation referring to "Cylinder Head Bolt"
under "Cylinder Head Inspection: For M16A
Engine with VVT".
a) Tighten cylinder head bolts ("1" – "10") to 20 N⋅m
(2.0 kgf-m, 14.5 lb-ft) according to numerical
order as shown by using a 12 corner socket
wrenches.
b) In the same manner as in Step a), tighten them
to 40 N⋅m (4.0 kgf-m, 29.0 lb-ft).
c) Turn all bolts 60° according to numerical order in
the figure.
d) Repeat Step c).
e) Tighten bolt "A" to specified torque.
NOTE
Be sure to tighten M8 bolt "A" after securing
the other bolts.
Tightening torque
Cylinder head bolt for M8 (a): 25 N·m (2.5
kgf-m, 18.0 lb-ft)
Cylinder head bolt for M10 (b): 20 N⋅m (2.0
kgf-m, 14.5 lb-ft), 40 N⋅m (4.0 kgf-m, 29.0 lb-ft)
and then retighten by turning through to 60°
twice
6) Install camshafts, tappet and shim referring to
"Camshaft, Tappet and Shim Removal and
Installation: For M16A Engine with VVT".
7) Install timing chain referring to "Timing Chain and
Chain Tensioner Removal and Installation: For M16A
Engine with VVT".
8) Install timing chain cover referring to "Timing Chain
Cover Removal and Installation: For M16A Engine
with VVT".
9) Install cylinder head cover referring to "Cylinder
Head Cover Removal and Installation: For M16A
Engine with VVT".
Engine Mechanical: For M16A Engine with VVT 1D-35
10) Install oil pan referring to "Oil Pan and Oil Pump
Strainer Removal and Installation: For M16A Engine
with VVT in Section 1E".
Valves and Cylinder Head Disassembly and
Assembly
Disassembly
1) For ease in servicing cylinder head, remove intake
manifold, injectors, exhaust manifold from cylinder
head.
2) Using special tools (Valve lifter), compress valve
spring and then remove valve cotters (1) also by
using special tool (Forceps).
Special tool
(A): 09916–14510
(B): 09916–14521
(C): 09916–84511
I2RH0B140091-01
S6JB0A1416024
I2RH0B140093-01