Suzuki Grand Vitara 2011 Manual page 507

3) Connect transmission to engine referring to "Manual
Transmission Assembly Dismounting and
Remounting: For Petrol Engine Model in Section
5B", if necessary.
4) Lift engine with transmission and front suspension
frame into engine compartment with jack.
CAUTION
!
Before lifting engine, in order to avoid
damage to A/C compressor and P/S pump,
make clearance by rising them.
5) Tighten engine rear mounting member bolt referring
to "Engine Mountings Components: For M16A
Engine with VVT".
6) Carry out Step 5) to 19) of "Installation" under "Front
Suspension Frame, Stabilizer Bar and/or Bushings
Removal and Installation in Section 2B" in order to lift
engine with front suspension frame.
7) Remove engine jack.
8) Install front and rear propeller shafts referring to
"Propeller Shaft Removal and Installation in Section
3D".
9) Install exhaust No.1, No.2 and center pipes referring
to "Exhaust System Components: For Petrol Engine
Model in Section 1K".
10) Install A/C compressor to its bracket (if equipped)
referring to "Compressor Assembly Removal and
Installation for M16 Engine Model in Section 7B".
11) Install P/S pump to its bracket (if equipped) referring
to "P/S Pump Removal and Installation (M16A
Engine Model) in Section 6C".
12) Return disconnected hoses, cables and electric
wires noting the followings.
• Tighten nuts to specified torque.
Tightening torque
Starting motor terminal nut: 11 N·m (1.1 kgf-m,
8.0 lb-ft)
Generator terminal nut: 7 N·m (0.7 kgf-m, 5.0 lb-
ft)
13) Install P/S pump and A/C compressor (if equipped)
drive belt referring to "P/S Pump and A/C
Compressor (If Equipped) Drive Belt Removal and
Installation (M16A Engine Model) in Section 6C".
14) Adjust P/S pump and A/C compressor (if equipped)
drive belt tension referring to "P/S Pump and A/C
Compressor (If Equipped) Drive Belt Inspection and
Adjustment (M16A Engine Model) in Section 6C".
Engine Mechanical: For M16A Engine with VVT 1D-17
15) Install air cleaner case (2).
16) Connect MAF sensor connector (1).
2
17) Install air intake pipe (2).
18) Connect breather union (1) to air intake pipe (2).
1
19) Check all removed parts are back in place.
20) Refill cooling system with coolant referring to
"Cooling System Flush and Refill: For Petrol Engine
Model in Section 1F".
21) Refill engine with engine oil referring to "Engine Oil
and Filter Change (Petrol Engine Model) in Section
0B".
22) Install engine hood after disconnecting windshield
washer hose.
23) After installation, bleed air from clutch system.
Refer to "Air Bleeding of Clutch System in Section
5C" for air bleeding procedure.
24) Connect negative cable at battery.
25) With engine OFF, turn ignition switch to ON position
and check for fuel leakage.
26) Start engine and check coolant oil and exhaust gas
leakage at each connection.
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