Turbocharger Assembly Removal And Installation - Suzuki Grand Vitara 2011 Manual

Turbocharger Assembly Removal and
Installation
CAUTION
!
Never disassemble turbocharger assembly.
Disassembly will spoil its original function. If
faulty condition is found, replace it with new
one.
Removal
1) Remove engine assembly referring to "Engine
Assembly Removal and Installation: For F9Q
Engine".
2) Remove thermostat assembly referring to
"Thermostat Assembly Removal and Installation: For
Diesel Engine Model in Section 1F".
3) Remove catalytic converter referring to "Exhaust
System Components: For Diesel Engine Model in
Section 1K".
4) Disconnect turbocharger outlet hose (1) from
turbochanger (10).
5) Disconnect turbocharger water inlet hose (2) and
outlet hose (3).
6) Remove exhaust manifold heat shield (4) from
exhaust manifold.
7) Remove oil return pipe No.1 (5) and No.2 (6).
8) Disconnect turbocharger lubrication pipe (7) and
lubrication pipe stiffeners from cylinder block.
9) Disconnect boost pressure control actuator hose (8)
from boost pressure control actuator.
10) Loosen turbocharger inlet pipe bolt (9).
11) Remove turbocharger (10) from exhaust manifold.
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12) Remove turbocharger inlet pipe (5) from
turbocharger.
13) Remove turbocharger lubrication pipe (1),
turbocharger lubrication pipe union nut (2),
turbocharger water inlet pipe (3) and turbochanger
water outlet pipe (4) from turbocharger, if necessary.
5
Engine Mechanical: For F9Q Engine 1D-161
2
3
9
4
1
5
6
3
8
10
7
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4
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