Diesel Particulate Filter Removal And Installation - Suzuki Grand Vitara 2011 Manual

[C]: 3 door model
[D]: 5 door model
[E]: View [E]
a. 90°
b. Flat face
1. Exhaust pipe No.1
2. Exhaust pipe No.2
Exhaust Manifold Removal and Installation
For removal and installation, refer to "Intake Manifold
and Exhaust Manifold Removal and Installation: For F9Q
Engine in Section 1D".
Diesel Particulate Filter Removal and
Installation
WARNING
!
To avoid the danger of being burned, do not
touch the exhaust system when the system is
hot. Any service on the exhaust system
should be performed when the system is
cool.
CAUTION
!
When replacing diesel particulate filter,
perform "Initialize diesel PF data" mode of
SUZUKI scan tool referring to "SUZUKI Tech
2 Operator's Manual".
Tightening Torque Specifications
NOTE
The specified tightening torque is also described in the following.
"Exhaust System Components: For Diesel Engine Model"
Reference:
For the tightening torque of fastener not specified in this section, refer to "Fastener Information in Section 0A".
Recommended Service Material
NOTE
Required service material is also described in the following.
"Exhaust System Components: For Diesel Engine Model"
5. Diesel particulate filter differential
pressure sensor
6. Exhaust gas temperature sensor 2
7. Exhaust gas temperature sensor 3
8. Mounting No.1
9. Mounting No.2
10. Catalytic converter
11. Clamp
Removal
S6JB0A1B26002
S6JB0A1B26003
Installation
Reverse removal procedure noting the following.
• Tighten bolts and nuts to specified torque referring to
• When replacing diesel particulate filter, perform
Specifications
Special Tools and Equipment
Exhaust System: For Diesel Engine Model 1K-9
1) Disconnect negative (–) cable at battery.
2) Remove exhaust gas temperature sensor 2 and 3
from diesel particulate filter.
3) Remove diesel particulate filter differential pressure
sensor union nut.
4) Remove diesel particulate filter differential pressure
sensor pipe from diesel particulate filter.
5) Remove diesel particulate filter.
"Exhaust System Components: For Diesel Engine
Model".
"Initialize diesel PF data" mode of SUZUKI scan tool
referring to "SUZUKI Tech 2 Operator's Manual".
: 50 N⋅m (5.0 kgf-m, 36.5 lb-ft)
: 35 N⋅m (3.5 kgf-m, 25.5 lb-ft)
: 25 N⋅m (2.5 kgf-m, 18.0 lb-ft)
: 44 N⋅m (4.4 kgf-m, 32.0 lb-ft)
: Do not reuse.
: : Apply grease 99000-25280 to
all around thread part.
S6JB0A1B27001
S6JB0A1B28001