Suzuki Grand Vitara 2011 Manual page 649

Installation
1) Install EGR cooler (1), EGR pipe (2) and EGR joint
(3) with new gaskets.
Tightening torque
EGR cooler bolt (a): 25 N·m (2.5 kgf-m, 18.5 lb-ft)
EGR pipe bolt (b): 18 N·m (1.8 kgf-m, 13.0 lb-ft)
EGR pipe stiffener bolt (with washer) (c): 11 N·m
(1.1 kgf-m, 8.0 lb-ft)
EGR pipe stiffener bolt (without washer) (c): 9
N·m (0.9 kgf-m, 7.0 lb-ft)
EGR joint bolt (d): 25 N·m (2.5 kgf-m, 18.5 lb-ft)
3
(d)
2
(b)
(c)
2
1
(a)
I6JB0A143005-01
Engine Mechanical: For F9Q Engine 1D-159
2) Install EGR pipe as follows, if necessary.
• For Type A
Type A EGR pipe clamp is disposable one, install
new Type B EGR pipe clamp as below-mentioned.
• For Type B
Install EGR pipe (1) to EGR cooler (2) by
tightening EGR pipe clamp bolt as specified
torque.
Tightening torque
Clamp bolt (a): 5 N·m (0.5 kgf-m, 4.0 lb-ft)
2
(a)
3) Install exhaust manifold heat shield (1) to exhaust
manifold.
Tightening torque
Exhaust manifold heat shield bolt (a): 11 N·m (
1.1 kgf-m, 8.0 lb-ft)
4) Connect water hoses (2) to EGR cooler (3).
1
(a)
5) Install thermostat assembly referring to "Thermostat
Assembly Removal and Installation: For Diesel
Engine Model in Section 1F".
6) Install catalytic converter referring to "Exhaust
System Components: For Diesel Engine Model in
Section 1K".
7) Install engine assembly referring to "Engine
Assembly Removal and Installation: For F9Q
Engine".
1
I5JB0B140147-01
2 3
I5JB0B140051-01