Table of Contents
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1-iv Table of Contents
Table 2: The Engine Does Not Start ............... 1A-359
Table 3: The Engine Starts with Difficulty ....... 1A-360
Table 4: Injection Noise................................... 1A-361
Table 5: Poor Performance with Smoke ......... 1A-362
Table 6: Poor Performance without Smoke .... 1A-363
Table 7: Irregular Engine Operation................ 1A-364
Table 8: Fuel System Leaks............................ 1A-365
Table 9: Rough idle ......................................... 1A-366
Table 10: Oil leaks from the turbocharger....... 1A-367
Fault Finding-Tests ......................................... 1A-367
Test 1: Exhaust system check ........................ 1A-368
Test 2: Low pressure circuit check.................. 1A-369
Test 4: MAF sensor......................................... 1A-371
Test 6: Rotating part of a turbocharger ........... 1A-372
Test 7: Exhaust gas recirculation valve........... 1A-373
Test 8: Injector malfunction ............................. 1A-374
Special Tools and Equipment .........................1A-377
Special Tool .................................................... 1A-377
Aux. Emission Control Devices ............. 1B-1
For Petrol Engine Model .........................................1B-1
Diagnostic Information and Procedures............1B-1
EGR System Inspection ...................................... 1B-1
Repair Instructions ..............................................1B-1
EVAP Canister Purge Inspection ........................ 1B-1
Vacuum Passage Inspection............................... 1B-3
EVAP Canister Purge Valve Inspection .............. 1B-3
EVAP Canister Inspection................................... 1B-4
EGR Valve Removal and Installation .................. 1B-4
EGR Valve Inspection ......................................... 1B-4
PCV Hose Inspection .......................................... 1B-5
PCV Valve Removal and Installation .................. 1B-5
PCV Valve Inspection ......................................... 1B-5
Specifications.......................................................1B-6
Tightening Torque Specifications........................ 1B-6
Special Tools and Equipment .............................1B-6
Recommended Service Material ......................... 1B-6
Special Tool ........................................................ 1B-6
For Diesel Engine Model ........................................1B-7
Repair Instructions ..............................................1B-7
EGR Valve Inspection ......................................... 1B-7
Removal and Installation................................... 1B-8
Inspection........................................................ 1B-10
Differential Pressure Sensor Removal and
Installation (with Diesel Particulate Filter) ....... 1B-10
Specifications.....................................................1B-10
Tightening Torque Specifications......................1B-10
Engine Electrical Devices ....................... 1C-1
For Petrol Engine Model .........................................1C-1
Repair Instructions ..............................................1C-1
Electric Throttle Body System Calibration ...........1C-5
Knock Sensor Removal and Installation ...........1C-14
Control Relay Inspection ...................................1C-14
Specifications .....................................................1C-20
Tightening Torque Specifications......................1C-20
For Diesel Engine Model.......................................1C-21
Precautions.........................................................1C-21
Precaution in Replacing ECM ...........................1C-21
General Description ...........................................1C-21
Description of ECM Registration .......................1C-21
Repair Instructions ............................................1C-22
Idle Speed Inspection........................................1C-22
Registration Procedure for the ECM .................1C-22
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