Egr Pipe And Egr Cooler Removal And Installation - Suzuki Grand Vitara 2011 Manual

1D-158 Engine Mechanical: For F9Q Engine
EGR Pipe and EGR Cooler Removal and
Installation
Removal
1) Remove engine assembly referring to "Engine
Assembly Removal and Installation: For F9Q
Engine".
2) Remove catalytic converter referring to "Exhaust
System Components: For Diesel Engine Model in
Section 1K".
3) Remove thermostat assembly referring to
"Thermostat Assembly Removal and Installation: For
Diesel Engine Model in Section 1F".
4) Disconnect water hoses (1) from EGR cooler (2).
5) Remove exhaust manifold heat shield (3) from
exhaust manifold.
6) Disconnect EGR joint (4) from exhaust manifold.
7) Disconnect EGR pipe (5) from EGR valve (6).
8) Remove EGR cooler (2) with EGR pipe (5) and EGR
joint (4) from cylinder block.
3
4
S6JB0A1436055
6
5
5
1
2
I6JB0A143004-01
9) Remove EGR pipe as follows, if necessary.
CAUTION
!
EGR pipe clamp has two types as shown in
figure. And, Type A is disposable one and it
has not already been supplied.
Be sure to use Type B EGR pipe clamp after
removing Type A EGR pipe clamp.
[A]
[A]: Type A
• For Type A
Remove EGR pipe (1) from EGR cooler (2) after
removing EGR pipe clamp (3) with special tool.
Special tool
(A): 09910–68110
2
(A)
3
• For Type B
Remove EGR pipe (1) from EGR cooler (2) after
loosening EGR pipe clamp bolt (3).
2
3
[B]
I5JB0B140146-01
[B]: Type B
1
I5JB0B140049-04
1
I5JB0B140148-01