Oil Separator Removal And Installation; Vacuum Pump Removal And Installation - Suzuki Grand Vitara 2011 Manual

1D-142 Engine Mechanical: For F9Q Engine

Oil Separator Removal and Installation

Removal
1) Remove intercooler outlet pipe referring to "Air intake
Pipe Removal and Installation: For F9Q Engine".
2) Disconnect ventilation hose No.2 (1), oil separator
return hose (2), flesh air vent hose (3) and ventilation
hose No.3 (4) from oil separator (5).
3) Remove oil separator (5) from cylinder head.
4
Installation
1) Install oil separator (5) to cylinder head.
Tightening torque
Oil separator bolt (a): 25 N·m (2.5 kgf-m, 18.5 lb-
ft)
2) Connect ventilation hose No.2 (1), oil separator
return hose (2), flesh air vent hose (3) and ventilation
hose No.3 (4) to oil separator.
4
(a)
3) Install intercooler outlet pipe referring to "Intercooler
and Air Intake Pipe Components: For F9Q Engine".

Vacuum Pump Removal and Installation

S6JB0A1436049
Removal
1) Disconnect negative (–) cable at battery.
2) Remove engine cover.
3) Remove air intake pipe referring to "Air intake Pipe
Removal and Installation: For F9Q Engine".
4) Disconnect vacuum hose (1) from vacuum pump (2).
5) Remove vacuum pump from cylinder head.
1
5
2
3
I5JB0B140019-01
Installation
1) Install vacuum pump (1) to cylinder head with new
gasket.
Tightening torque
Vacuum pump bolt (a): 23 N·m (2.3 kgf-m, 17.0
lb-ft)
2) Connect vacuum hose (2) to vacuum pump.
1
5
2
3
I5JB0B140020-01 3) Install air intake pipe referring to "Air intake Pipe
Removal and Installation: For F9Q Engine".
4) Install engine cover.
5) Connect negative (–) cable at battery.
1
2
2
1
S6JB0A1436077
I5JB0B120002-01
(a)
I5JB0B120003-01