Fuel Tank Inspection; Fuel Tank Purging Procedure; Fuel Tank Inlet Valve Removal And Installation - Suzuki Grand Vitara 2011 Manual

4) Connect fuel filler hose (1) and breather hose to filler
neck as shown in figure, and clamp them securely.
Tightening torque
Fuel filler hose clamp (a): 2 N·m (0.2 kgf-m, 1.5
lb-ft)
(a)
5) Connect fuel feed hoses (1) to each pipe as shown
in figure, and clamp them securely referring to "Fuel
Hose Disconnecting and Reconnecting: For Diesel
Engine Model".
6) Install parking brake cable clamp to fuel tank cover
referring to "Parking Brake Cable Location in Section
4D".
7) Install rear propeller shaft referring to "Propeller
Shaft Removal and Installation in Section 3D"
8) Install exhaust No.1 pipe referring to "Exhaust
System Components: For Diesel Engine Model in
Section 1K".
9) Connect negative (–) cable at battery.
10) Check fuel leakage referring to "Fuel Leakage Check
Procedure: For Diesel Engine Model".

Fuel Tank Inspection

After removing fuel tank, check hoses and pipes
connected to fuel tank for leaks, loose connections,
deterioration or damage. Also check fuel level gauge
assembly gaskets for leaks, visually inspect fuel tank for
leaks and damage.
Replace any damaged or malconditioned parts.
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Fuel System: For Diesel Engine Model 1G-48

Fuel Tank Purging Procedure

WARNING
!
This purging procedure will not remove all
fuel vapor.
Do not attempt any repair on tank using heat
of flame as an explosion resulting in personal
injury could occur.
1) After removing fuel tank, remove all hoses, pipes
and fuel level gauge assembly from fuel tank.
2) Drain all remaining fuel from tank.
3) Move tank to flushing area.
4) Fill tank with warm water or tap water, and agitate
vigorously and drain. Repeat this washing until
inside of tank is clean. Replace tank if its inside is
rusty.
5) Completely flush out remaining water after washing.
CAUTION
!
Never remain water in fuel tank after washing,
or fuel tank inside will get corrosion.

Fuel Tank Inlet Valve Removal and Installation

WARNING
!
Before servicing fuel system, be sure to
observe "Precautions on Fuel System
Service: For Diesel Engine Model".
Removal
1) Remove fuel filler cap.
2) Insert hose of a hand operated pump into fuel filler
hose (1) and drain fuel in space "A" as shown in
figure.
CAUTION
!
Do not force pump hose into fuel tank, or
pump hose may damage to fuel tank inlet
valve (2).
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