Cylinders, Pistons And Piston Rings Inspection - Suzuki Grand Vitara 2011 Manual

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Manual (35 pages)

Table of Contents

8) Install piston and connecting rod assembly into

cylinder bore with matching cylinder number marked

in removal. Use special tool to compress rings.

Guide connecting rod into place on crankshaft. Using

a hammer handle (1), tap piston head to install

piston into bore. Hold ring compressor firmly against

cylinder block until all piston rings have entered

cylinder bore.

Special tool

(A): 09916–77310

9) Install bearing cap (1) to applicable cylinder with

matching cylinder number marked in removal, and

tighten new connecting rod bearing cap bolts as

a) Tighten all new cap bolts to 20 N⋅m (2.0 kgf-m,

14.5 lb-ft).

b) Retighten them by turning through 40°.

After tightening bearing cap bolts, check to

be sure that crankshaft rotates smoothly.

Tightening torque

Connecting rod bearing cap bolt (a):

Tighten 20 N⋅m (2.0 kgf-m, 14.5 lb-ft) and 40°

by the specified procedure

Engine Mechanical: For F9Q Engine 1D-183

10) Turn crankshaft clockwise until key groove (1)

comes in middle of two ribs (2) and install special

tool (A) to TDC pin hole.

Special tool

(A): 09912–46510

I5JB0B140135-01

11) Install oil pump referring to "Oil Pump, Oil Pump

Chain and Gasket Holder Plate Removal and

Installation: For F9Q Engine in Section 1E".

12) Install oil pan referring to "Oil Pan and Oil Pump

Strainer Removal and Installation: For F9Q Engine in

Section 1E".

13) Install cylinder head referring to "Valve and Cylinder

Head Assembly Removal and Installation: For F9Q

14) Install timing belt referring to "Timing Belt and Belt

Tensioner Removal and Installation: For F9Q

15) Install engine assembly referring to "Engine

Assembly Removal and Installation: For F9Q