Generator Dismounting And Remounting; Generator Disassembly And Assembly - Suzuki Grand Vitara 2011 Manual

1J-24 Charging System: For Diesel Engine Model

Generator Dismounting and Remounting

Dismounting
1) Disconnect negative (–) cable at battery.
2) Remove accessory drive belt. Refer to "Accessory
Drive Belt and Idler Pulley Removal and Installation:
For Diesel Engine Model".
3) Remove Intercooler outlet hose and pipe, if
necessary.
4) Disconnect generator lead wire ("B" terminal wire)
(1) and coupler (2) from generator.
5) Remove generator mounting bolts (3).
6) Remove generator (4).
4
3
Remounting
1) Mount generator (4) on the generator bracket.
2) Tighten generator mounting bolts (3) to specified
torque.
Tightening torque
Generator mounting bolt (a): 44 N·m (4.4 kgf-m,
32.0 lb-ft)
3) Connect "B" terminal wire (1) to generator and then
tighten "B" terminal nut to specified torque.
Tightening torque
"B" terminal nut (b): 12 N·m (1.2 kgf-m, 9.0 lb-ft)
4) Connect coupler (2) to generator.
5) Install Intercooler outlet hose and pipe, if removed.
6) Install accessory drive belt. Refer to "Accessory
Drive Belt and Idler Pulley Removal and Installation:
For Diesel Engine Model".
4
3,(a)
7) Connect negative (–) cable at battery.
S6JB0A1A26003
1
2
I5JB0B1A0008-01
(b)
1
2
I5JB0B1A0009-01

Generator Disassembly and Assembly

Disassembly
NOTE
Before disassembling generator, be sure to
put match marks at 1 locations (A (drive end
frame (1) and coil assembly (2)) as shown in
figure so that any possible mistake can be
avoided.
2
1) Loosen rear end cover nut (1) and then remove rear
end cover (2) from coil assembly.
2) Remove insulator (3).
2
3) Loosen screw (3) and then remove brush holder
assembly (1) from coil assembly (2).
4) Loosen through bolt (4).
2
3
4
S6JB0A1A26009
A
1
I5JB0B1A0010-01
1
3
I5JB0B1A0011-01
4
1
I5JB0B1A0012-01