Fuel Tank Inspection; Fuel Tank Purging Procedure; Fuel Pump On-Vehicle Inspection - Suzuki Grand Vitara 2011 Manual

7) Install parking brake cable clamp to fuel tank cover
referring to "Parking Brake Cable Location in Section
4D"
8) Install rear propeller shaft referring to "Propeller
Shaft Removal and Installation in Section 3D"
9) Install exhaust center pipe referring to "Exhaust
System Components: For Petrol Engine Model in
Section 1K".
10) Connect negative cable at battery.
11) With engine OFF, turn ignition switch to ON position
and check for fuel leaks.

Fuel Tank Inspection

After removing fuel tank, check hoses and pipes
connected to fuel tank for leaks, loose connections,
deterioration or damage. Also check fuel pump
assembly gaskets for leaks, visually inspect fuel tank for
leaks and damage.
Replace any damaged or malconditioned parts.

Fuel Tank Purging Procedure

WARNING
!
• Before starting the following procedure, be
sure to observe "Precautions on Fuel
System Service: For Petrol Engine Model"
in order to reduce the risk or fire and
personal injury.
• This purging procedure will not remove all
fuel vapor.
Do not attempt any repair on tank using
heat of flame as an explosion resulting in
personal injury could occur.
CAUTION
!
Never remain water in fuel tank after washing,
or fuel tank inside will get corrosion.
The following procedure are used for purging fuel tank.
1) After removing fuel tank, remove all hoses, pipes,
sub fuel level gauge and fuel pump assembly from
fuel tank.
2) Drain all remaining fuel from tank.
3) Place fuel tank to flushing area.
4) Fill tank with warm water or tap water, and agitate
vigorously and drain. Repeat this washing until
inside of tank is clean. Replace tank if its inside is
rusty.
5) Completely flush out remaining water after washing.
Fuel System: For Petrol Engine Model 1G-18

Fuel Pump On-Vehicle Inspection

WARNING
!
Before starting the following procedure, be
sure to observe "Precautions on Fuel System
Service: For Petrol Engine Model" in order to
reduce the risk or fire and personal injury.
1) Remove filler cap and turn ON ignition switch (2).
Then fuel pump operating sound should be heard
from fuel filler (1) for about 2 seconds and stop. Be
sure to reinstall fuel filler cap after checking.
If the check result is not satisfactory, go to "Fuel
Pump and Its Circuit Check: For Petrol Engine Model
S6JB0A1716016
in Section 1A".
S6JB0A1716017
2) Turn OFF ignition switch and leave over 10 minutes
as it is.
3) Fuel pressure should be felt at fuel feed hose (1) for
about 2 seconds after ignition switch ON.
If fuel pressure is not felt, go to "Fuel Pressure
Check: For Petrol Engine Model in Section 1A".
[A]
[B]
1
[A]. For M16 engine model
[B]. For J20 engine model
S6JB0A1716018
IVSY01170013-01
1
I5JB0A171023-01