Mainshaft Thrust Clearance Adjustment - Honda S2000 Service Manual

Manual Transmission
Mainshaft Thrust Clearance Adiustment
Special Tools Required
. M a i n s h a f t h o l d e r 0 7 G A J ' P G 2 0 1 1 0
. Mainshaft base 07GAJ-PG20130
1 . I n s t a l l t h e m a i n s h a f t a s s e m b l y i n t h e c l u t c h
h o u s t n g .
2 . I n s t a l l t h e o i l g u i d e p l a t e M a n d 8 2 m m s h i m ( s ) ( A )
into the transmission housing.
I n s t a l l t h e t r a n s m i s s i o n h o u s i n g o n t o t h e c l u t c h
housing, then tighten the 8 mm flange bolts in a
crisscross pattern in several steps.
8 x 1.25 mm
27 N.m (2.8 kgf m, 20 lbf.ft)
Attach the special tool to the mainshaft as follows:
. Back-out the mainshaft holder bolt (A) and loosen
t h e t w o h e x b o l t s ( B ) .
. Fit the holder over the mainshaft so its lip is
t o w a r d s t h e t r a n s m i s s i o n .
. A l i g n t h e m a i n s h a f t h o l d e r ' s l i p a r o u n d t h e
groove at the inside of the mainshaft splines,
then tighten the hex bolts.
3 .
4 .
13-54
5. Seat the mainshaft fully by tapping its end with a
p l a s t i c h a m m e r .
6 . T h r e a d t h e m a i n s h a f t h o l d e r b o l t i n u n t i l i t j u s t
contacts the wide surface of the mainshaft base.
7 . Zerc a dial gauge (A) on the end of the mainshaft.
07GAJ-PG20110
07GAJ-PG20130
Turn the mainshaft holder bolt clockwise; stop
turning when the dial gauge has reached its
maximum movement. The reading on the dial
gauge is the amount of mainshaft end play.
NOTE: Do not turn the mainshaft holder bolt more
than 60 degrees after the needle of the dial gauge
stops moving may damage the transmission.
lf the reading is within the standard, the clearance
is correct. lf the reading is not within the standard,
r e c h e c k t h e s h i m t h i c k n e s s .
Standard: 0.14 - 0.21 mm (0.006 0.008 in.)
9 .