Mainshaft Thrust Clearance Adjustment - Honda Accord 2008 Manual

Mainshaft Thrust Clearance Adjustment
S p e c i a l T o o l s R e q u i r e d
• C a t c h a d a p t e r 0 7 G A J - P G 2 0 1 1 0
• B a s e a d a p t e r 0 7 G A J - P G 2 0 1 3 0
N O T E :
• T a k e m e a s u r e m e n t s a t n o r m a l r o o m t e m p e r a t u r e .
• C l e a n a l l t h e p a r t s t h o r o u g h l y b e f o r e i n s t a l l a t i o n .
1. R e m o v e t h e 8 2 m m s h i m ( A ) f r o m t h e t r a n s m i s s i o n
h o u s i n g (B).
2 . I n s t a l l t h e b a l l b e a r i n g ( A ) , 3 r d / 4 t h s y n c h r o h u b ( B ) ,
4 t h / 5 t h g e a r d i s t a n c e c o l l a r (C), 5 t h / 6 t h s y n c h r o h u b
( D ) , d i s t a n c e c o l l a r (E), a n d a n g u l a r b a l l b e a r i n g (F)
o n t h e m a i n s h a f t ( G ) , t h e n i n s t a l l t h e a s s e m b l e d
m a i n s h a f t i n t h e t r a n s m i s s i o n h o u s i n g (H).
N O T E : T h e a n g u l a r b a l l b e a r i n g is d i r e c t i o n a l . If
i n s t a l l e d t h e w r o n g w a y , t h e m e a s u r e m e n t s w i l l
n o t b e a c c u r a t e .
3. M e a s u r e t h e d i s t a n c e © b e t w e e n t h e e n d o f t h e
t r a n s m i s s i o n h o u s i n g a n d b a l l b e a r i n g w i t h a
s t r a i g h t e d g e a n d d e p t h g a u g e . M e a s u r e a t t h r e e
l o c a t i o n s , a n d a v e r a g e t h e r e a d i n g s .
4. M e a s u r e t h e d i s t a n c e ® ( t h e d e p t h o f t h e c l u t c h
h o u s i n g ) w i t h a s t r a i g h t e d g e a n d d e p t h g a u g e .
M e a s u r e a t t h r e e l o c a t i o n s , a n d a v e r a g e t h e
r e a d i n g s .
- q
IF"
S h i m S e l e c t i o n F o r m u l a
5. S e l e c t t h e p r o p e r 8 2 m m s h i m f r o m t h e c h a r t .
F o l l o w t h e e x a m p l e b e l o w , a n d u s e t h e
m e a s u r e m e n t s y o u m a d e i n s t e p s 3 a n d 4 .
( B a s i c F o r m u l a )
© - © - ( 0 . 8 5 + 0 . 1 4 ) =
© - © - ( 0 . 8 5 + 0 . 2 1 ) =
s h i m t h i c k n e s s
( m a x i m u m )
s h i m t h i c k n e s s
( m i n i m u m )
• S u b t r a c t d i s t a n c e @ ( s t e p 4) f r o m d i s t a n c e ®
( s t e p 3 ) .
• 0 . 8 5 m m ( 0 . 0 3 3 i n . ) : S p r i n g w a s h e r , a d i m e n s i o n
i n t h e i n s t a l l a t i o n .
• 0 . 1 4 m m ( 0 . 0 0 6 i n . ) : M i n i m u m t h r u s t c l e a r a n c e .
• 0 . 2 1 m m ( 0 . 0 0 8 i n . ) : M a x i m u m t h r u s t c l e a r a n c e .
( F o r e x a m p l e )
2 1 . 0 4 - 17.97 — ( 0 . 8 5 + 0 . 1 4 ) = 2 . 0 8 m m ( 0 . 0 8 2 i n . )
2 1 . 0 4 - 17.97 - ( 0 . 8 5 + 0 . 2 1 ) = 2 . 0 1 m m ( 0 . 0 7 9 i n . )
T a k e t h e m i d d l e v a l u e 2 . 0 4 m m ( 0 . 0 8 0 i n . ) o f t h e
m i n i m u m v a l u e a n d t h e m a x i m u m v a l u e , a n d
s e l e c t t h e 0 . 9 3 m m ( 0 . 0 3 7 i n . ) a n d 1.11 m m
( 0 . 0 4 4 i n . ) s h i m s .
N O T E : It is a c c e p t a b l e t o s e l e c t t w o 8 2 m m s h i m s
a n d p u t t h e m t o g e t h e r t o g e t t h e r e q u i r e d t h i c k n e s s .
M a k e s u r e t h e w a s h e r s a r e c l e a n a n d d r y t o a c h i e v e
a n a c c u r a t e m e a s u r e m e n t .
( c o n t ' d )
13-77