Shift Forks Clearance Inspection - Honda S2000 Service Manual

Shift Forks Clearance Inspection
NOTE: lf replacement is required. always replace the
synchro sleeve and hub as a set.
1. Measure the clearance between the each shift fork
(A) and its matching synchro sleeve (B). lf the
clearance exceeds the service limit, go to step 2.
Standard: 0.35 0.65 mm {0.014 0.026 in.)
Service Limit: 1.00 mm (0.039 in.)
2 .
Measure the thickness of the shift fork finoers.
. lf the thickness of the shift forkfinger is lessthan
the standard, replace the shift fork with a new
o n e .
. l f t h e t h i c k n e s s o f t h e s h i f t f o r k f i n g e r i s w i t h i n
the standard. replace the synchro sleeve with a
new one.
Standard:
1-2 Shift Fork: 7.4-7.6 mm (0.29 0.30 in.)
3-4. 5-6, Reverse Shift Fork:
6.2 6.i[ mm 10.2i+ 0.25 in.]
3. Measure the clearance between each shift fork,
reverse shift piece and shift arm A. lf the clearance
exceeds the service limit, go to step 4.
Standard: 0.2 0.6 mm 10.008-0.024 in.)
Service Limit: 0.7 mm {0.028 in.)
4. Measure the width ofthe shift arm A.
. l f t h e w i d t h o f t h e s h i f t a r m A i s l e s s t h a n t h e
service limit, reDlace the shift arm A with a new
o n e .
. l f t h e w i d t h o f t h e s h i f t a r m A i s w i t h i n t h e s e r v i c e
limit, reolace the shift fork or the reverse shift
piece with a new one.
Standard: 16.8 17.0 mm {0.661 0.669 in.}
Service Limit: 16.7 mm (0.657 in.)
(cont'd)
13-47