Clutch Replacement; Pressure Plate And Clutch Disc Removal - Honda S2000 Service Manual

I
Clutch Replacement
Special Tools Required
. Clutch alignment shaft 07LAF-PToo110
. R e m o v e r h a n d l e 0 7 9 3 6 - 3 7 1 0 1 0 0
. Ring gear holder 07LAB-PVoo100 or
07924-PD20003
. Driver 07749-0010000
. Attachment,32 x 37 mm 07746-0010200
Pressure Plate and Glutch Disc Removal
1 . C h e c k t h e d i a p h r a g m s p r i n g f i n g e r s h e i g h t -
variation using the dial indicator (A). lf the variation
is more than the service limit, replace the pressure
plate.
Standard (New): 0.4 mm (0.016 in.) max.
Service Limit:
0.6 mm (0.024 in.l
2. Install the special tools.
07LAF-PT00110
07936-3710100
07LAB-PV00100 or 07924-PD20003
To prevent warping, unscrew the pressure plate
mounting bolts {A) in a crisscross pattern in several
steps, then remove the pressure plate (B).
R e m o v e t h e r e l e a s e b e a r i n g ( C ) f r o m t h e p r e s s u r e
plate.
ii,
*%G;ts'F
5. Inspect the fingers of the diaphragm spring (A) lor
wear at the release bearing contact area.
Inspect the pressure plate surface for wear, cracks,
a n d b u r n i n g .
Inspectforwarpage using a straight edge (A) and
feeler gauge (B). Measure across the pressure plate
(C). lf the warpage is more than the service limit,
replace the pressure plate.
Standard lNewl:
0.03 mm {0.001 in.) max.
Service Limit:
0.15 mm {0.006 in.)
7 .
-;---- \")
\-q,yz
(cont'd)
12-7