Shift Forks Clearance Inspection - Honda Civic 2002-2003 Service Manual

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Shift Forks Clearance Inspection
NOTE: The synchro sleeve and synchro hub should be
replaced as a set.
1. Measure the clearance between each shift fork (AI
and its matching synchro sleeve
(B(.
If the
clearance exceeds the service limit, go to step 2.
Standard: 0.35-0.65 mm (0.014-0.026 in. I
Service limit: 1.0 mm 10.039 in. I
A
2. Measure the thickness of the shift fork fingers.
• If the thickness of the shift fork finger is not
within the standard, replace the shift fork with a
new one .
• If the thickness of the shift fork finger is within
the standard, replace the synchro sleeve with a
new one.
Standard: 7.4-7.6 mm (0.29-0.30 in.)
3. Measure the clearance between the shift fork (A)
and the shift arm
(B).
If the clearance exceeds the
service limit, go to step 4.
Standard: 0.2-0.5 mm (0.007 -0.020 in.)
Service Limit: 0.62 mm (0.024 in.)
4. Measure the width of the shift arm .
• If the width af the shift arm is nat within the
standard, replace the shift arm with a new one.
• If the width af the shift arm is within the standard,
replace the shift fark and shift piece with a new
one.
Standard: 16.9-17.0 mm (0.665-0.669 in.)
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