Fuel Delivery Description; Specifications; Torque; Special Tools - Dodge Sprinter 2006 Manual

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(4) F ill fu el t a n k wit h fr esh diesel fu el.
(5) Dr a in a n d r em ove t h e fu el filt er. (Refer t o 14 -
F UE L SYSTE M/F UE L DE LIVE RY/F UE L F ILTE R /
WATE R SE PARATOR - RE MOVAL)
(6) In st a ll a n ew fu el filt er. (Refer t o 14 - F UE L
SYSTE M/F UE L DE LIVE RY/F UE L F ILTE R / WATE R
SE PARATOR - INSTALLATION)
(7) Ch eck t h e en gin e con t r ol m odu le for a n y dia g-
n ost ic t r ou ble codes (DTCs). Recor d a n d clea r a n y
DTCs t h a t a r e pr esen t .
(8) St a r t a n d r u n t h e en gin e. Ru n t h e en gin e for
u p t o 15 m in u t es t o a llow t im e for a n y DTCs t o r eset
a n d sh u t off t h e en gin e.
(9) Ch eck t h e en gin e con t r ol m odu le for a n y dia g-
n ost ic t r ou ble codes (DTCs). Recor d a n y DTCs t h a t
a r e pr esen t . Refer t o t h e a ppr opr ia t e en gin e elect r ica l
dia gn ost ics t o dia gn ose a n y DTCs t h a t wer e set .
CAUTION: With the high pressure fuel system in
this vehicle, any residual contaminated fuel will be
removed very quickly. Shut off the engine immedi-
ately if signs of engine damage are noted.
SPECI FI CAT I ON S

TORQUE

DESCRIPTION
FUEL TANK MOUNTING NUTS
FUEL TANK MODULE LOCKRING (LOCK-
NUT)
PRESSURE CONTROL VALVE NUT TO
FUEL RAIL (2 STAGES)
SPECI AL T OOLS

FUEL SYSTEM

SPECI AL T OOL CROSS REFEREN CE CH ART
MB MILLER
TOOL # TOOL #
N/A 5069-2
N/A 6856
N/A 9068
N/A 9285
60, loosen 90°, re-
tighten to 80
DESCRIPTION
FUEL GAUGE
SPANNER WRENCH
FUEL GAUGE ADAPTER
FUEL LINE WRENCH
Th e en gin e sh ou ld t h en be eva lu a t ed t o det er m in e
if t h e con t a m in a t ed fu el h a s ca u sed a n y da m a ge t o
t h e fu el syst em a n d/or en gin e. In dica t or s t h a t t h e
fu el syst em h a s been da m a ged in clu de t h e followin g:
• Un st a ble fu el r a il pr essu r e. Th is ca n m a n ifest
it self a s in st a bilit y of idle speeds, excessive u n der-
sh oot /over sh oot
u n der sh oot /over sh oot wh en t h e en gin e oper a t in g con -
dit ion s ch a n ge. A t ypica l en gin e r espon se t o a la r ge
r a il pr essu r e u n der sh oot wou ld be a decr ea se in
en gin e speed or en gin e st a ll.
• E xcessive n oise fr om t h e en gin e. Th is cou ld in di-
ca t e poor r a il pr essu r e con t r ol or t h e in a bilit y of t h e
in ject ion syst em t o in ject t h e pr oper a m ou n t of fu el.
• E xcessive sm oke (bla ck or wh it e). Th is cou ld
in dica t e t h e in a bilit y of t h e fu el syst em t o in ject t h e
pr oper a m ou n t of fu el.
NOTE: If any of these conditions are exhibited after
cleaning the fuel system, proceed to the appropri-
ate engine electrical diagnostic information. Repair
the fuel system and/or engine as necessary.
N·m Ft. Lbs.
15 - 17
60
44, loosen 90°, re-
tighten to 59
SPANNER WRENCH-6856
FUEL DELIVERY 14 - 9
a t en gin e st a r t -u p, or
11 - 13
44
excessive
In. Lbs.
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-
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